{"title":"汽轮机部件P91钢NiCrSiBC堆焊工艺的发展","authors":"H. Naik, V. Kalyankar","doi":"10.1590/0104-9224/SI26.08","DOIUrl":null,"url":null,"abstract":"Abstract: P91 steels are used as substrate material for steam turbine components like bush, valve seat internals, and engineering valves. These components have hardfacing of cobalt-based material to reduce the high temperature wear loss and to improve the surface hardness. However, delamination failure and higher heat affected zone (HAZ) hardness were identified challenges for P91 steels. Hence, this demands the development of a suitable weld hardfacing approach to resolve the said challenges. In this work, NiCrSiBC (Colmonoy 6) has been considered as a hardfacing material to replace cobalt-based Stellite 6 material due to elimination of radiation activity, lower cost, and higher coating hardness. FCAW and PTA techniques were used to deposit buffer layer (SS-309L) and hardfacing layer (NiCrSiBC) respectively. Sample WBL (with deposition of buffer layer) and sample WOBL (without deposition of buffer layer) are considered approaches to study the metallurgical characterization for each case. Higher coating hardness, lower HAZ hardness and lower Fe dilution were observed in sample WBL. Cr7C3, Cr2B, and Cr5B3 hard phases in block shape together with ϒ- nickel matrix solid solution was observed in coating region of sample WBL. Overall, sample WBL approach was considered to overcome weld hardfacing challenges for steam turbine industries.","PeriodicalId":49500,"journal":{"name":"Soldagem & Inspecao","volume":"44 1","pages":""},"PeriodicalIF":0.3000,"publicationDate":"2021-05-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"2","resultStr":"{\"title\":\"Development of NiCrSiBC Weld Hardfacing Approach for P91 Steels Used in Steam Turbine Components\",\"authors\":\"H. Naik, V. Kalyankar\",\"doi\":\"10.1590/0104-9224/SI26.08\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"Abstract: P91 steels are used as substrate material for steam turbine components like bush, valve seat internals, and engineering valves. These components have hardfacing of cobalt-based material to reduce the high temperature wear loss and to improve the surface hardness. However, delamination failure and higher heat affected zone (HAZ) hardness were identified challenges for P91 steels. Hence, this demands the development of a suitable weld hardfacing approach to resolve the said challenges. In this work, NiCrSiBC (Colmonoy 6) has been considered as a hardfacing material to replace cobalt-based Stellite 6 material due to elimination of radiation activity, lower cost, and higher coating hardness. FCAW and PTA techniques were used to deposit buffer layer (SS-309L) and hardfacing layer (NiCrSiBC) respectively. Sample WBL (with deposition of buffer layer) and sample WOBL (without deposition of buffer layer) are considered approaches to study the metallurgical characterization for each case. Higher coating hardness, lower HAZ hardness and lower Fe dilution were observed in sample WBL. Cr7C3, Cr2B, and Cr5B3 hard phases in block shape together with ϒ- nickel matrix solid solution was observed in coating region of sample WBL. Overall, sample WBL approach was considered to overcome weld hardfacing challenges for steam turbine industries.\",\"PeriodicalId\":49500,\"journal\":{\"name\":\"Soldagem & Inspecao\",\"volume\":\"44 1\",\"pages\":\"\"},\"PeriodicalIF\":0.3000,\"publicationDate\":\"2021-05-19\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"2\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Soldagem & Inspecao\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://doi.org/10.1590/0104-9224/SI26.08\",\"RegionNum\":4,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q4\",\"JCRName\":\"METALLURGY & METALLURGICAL ENGINEERING\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Soldagem & Inspecao","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.1590/0104-9224/SI26.08","RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"METALLURGY & METALLURGICAL ENGINEERING","Score":null,"Total":0}
Development of NiCrSiBC Weld Hardfacing Approach for P91 Steels Used in Steam Turbine Components
Abstract: P91 steels are used as substrate material for steam turbine components like bush, valve seat internals, and engineering valves. These components have hardfacing of cobalt-based material to reduce the high temperature wear loss and to improve the surface hardness. However, delamination failure and higher heat affected zone (HAZ) hardness were identified challenges for P91 steels. Hence, this demands the development of a suitable weld hardfacing approach to resolve the said challenges. In this work, NiCrSiBC (Colmonoy 6) has been considered as a hardfacing material to replace cobalt-based Stellite 6 material due to elimination of radiation activity, lower cost, and higher coating hardness. FCAW and PTA techniques were used to deposit buffer layer (SS-309L) and hardfacing layer (NiCrSiBC) respectively. Sample WBL (with deposition of buffer layer) and sample WOBL (without deposition of buffer layer) are considered approaches to study the metallurgical characterization for each case. Higher coating hardness, lower HAZ hardness and lower Fe dilution were observed in sample WBL. Cr7C3, Cr2B, and Cr5B3 hard phases in block shape together with ϒ- nickel matrix solid solution was observed in coating region of sample WBL. Overall, sample WBL approach was considered to overcome weld hardfacing challenges for steam turbine industries.
期刊介绍:
The Journal Soldagem & Inspeção (S&I) js a techno-scientific journal created in 1995. Printed issues of this journal are distributed free of charge to libraries in Brazil, Latin America and the Iberian Peninsula. It has been printed regularly every quarter since September, 2002, and, since the beginning of 2007, its electronic version is available in the address: (http://www.abs-soldagem.org.br/s&i/). The journal is sponsored by the Brazilian Welding Association (ABS).
Since its creation several well known professionals working in welding contributed with the Journal Soldagem & Inspeção and its editorial board crosses the Brazilian borders. During its evolution the Journal received ta special contribution from the Editors-in-chief : Ronaldo Paranhos, Américo Scoti, Paulo Modenesi e Alexandre Bracarence. Since January 2012 the Editor-in-chief is Ana Sofia C. M. D’Oliveira, Full professor at Universidade Federal do Paraná (UFPR) . Her work focus mainly on Hardfacing and Physical Metallurgy. The jornal Soldagem & Inspeção also counts with 10 Associate Editors and a fix Editorial board of referees. short-term (Ad Hoc) referees can be invited to evaluate some papers submitted to the journal.
The Soldagem & Inspeção journal is the scientific divulgation channel of the Brazilian Welding Association (ABS). It aims to publish original papers related to the scientific and technological development of welding, inspection, and related fields. Review papers or letters on current and controversial subjects are also published in the Journal.
Its abbreviated title is Soldag. insp. (Impr.), which should be used in bibliographies, footnotes and bibliographical references and strips.