基于集成金属磁记忆i-MMM技术的变形管道评估

Raja Zahirudin Raja Ismail, Zahrin Zain, Mohd Noor Baharin Che Kamaruddin, Mohd Faridz Mod Yunoh
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摘要

本文旨在分享一种新的资产状态评估概念,即集成金属磁记忆(i-MMM),它集成了各种无损检测(NDT)技术的能力,以确定由于外部载荷而变形的管道的当前状态。MMM技术是一种无损检测技术,可用于铁磁构件的应力集中区、微裂纹和疲劳损伤的早期失效检测。MMM是一种依赖于铁磁材料自漏磁场(SMLF)测量的无源技术工具。传统无损检测方法大多能检测宏观缺陷,但由于应力集中区的存在,无法识别微观缺陷。在此基础上,MMM可以与其他著名的无损检测(NDT)如超声波检测(UT)和硬度测试(硬度测试)相结合和互补。介绍了一个案例研究,其中iMMM可以用来确定容易因应力而变形的位置,并详细评估从硬度变化到宏观尺寸缺陷的发展。根据实例研究结果,在管道的2个检测位置发现了2个微裂纹。最后,基于i-MMM综合方法的结果和发现,它可以通过提供集中异常区域或位置,减少处理时间,为模拟分析做出贡献和提供更大的影响。
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Assessment on Deformed Pipeline Using Integrated Metal Magnetic Memory i-MMM Technology
This paper aims to share a new concept of assets condition assessment knows as Integrated Metal Magnetic Memory (i-MMM) which integrates capability of various Non-Destructive Testing (NDT) technology in determining the current state of deformed pipeline due to external loadings. MMM technology is one of NDT technique which can be used for early failure detection especially for Stress Concentration Zones (SCZ), microcrack and fatigue damage for ferromagnetic components. MMM is a passive technology tools that relies on the measurement of Self-magnetic Leakage Field (SMLF) of the ferromagnetic materials. Most of the traditional NDT method able to inspect the macro defect but incapable to identify micro defect due to the stress concentration zone. Based on this, MMM can be integrated and complimentary in its capability to other well-known NDT testing such as Ultrasonic Testing (UT) and Hardness Test. A case study presented whereby iMMM can be utilized to determined location which are prone to deformation due to stress and detailed assessment from changes of hardness up to development of macro size defect. Based on the findings in the case study, 2 microcrack were found at 2 inspected location of the pipeline. Finally, based on the results and findings from the integrated approach of i-MMM, it can contribute and provide more impact on the simulation analysis by providing focused anomaly area or location and reduced the processing time.
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