Classification of Dimensional Deviation in Additive Manufacturing LPBF Process for AlSi10Mg Alloy According to ISO 286 and ANSI B4.2

Additive manufacturing (AM) processes are gaining popularity and are currently used in many research activities including the biomedical applications, the automotive industries and the aerospace. Laser powder bed fusion (LPBF) is an important AM process. Metallic LPBF process is experiencing significant growth, but one of the difficulties facing this growth is limited knowledge of its dimensional and geometrical performances, in addition to the inability to predict it. In this paper, we present the dimensional deviations of some LPBF-manufactured parts selected for this investigation. a uniform method was developed regarding relevant test specimens to examine dimensional deviations in order to derive dimensional tolerance values. The manufactured test specimens were measured to examine the process dimensional deviations behavior. These parts were manufactured from AlSi10Mg powder using an EOSINT M280 printer. The results show possible dimensional tolerance values that were classified from IT1 to IT11 according to the international standard ISO 286.