汽车摩擦材料用银基杂化纳米复合材料的合成及热吸附特性研究

R. Venkatesh, P. Sakthivel, M. Vivekanandan, C. Kannan, J. P. Krishna, S. Dhanabalan, T. Thirugnanasambandham, Manaye Majora
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引用次数: 2

摘要

摩擦材料的发展推动了具有优异摩擦力学性能的多晶增强杂化纳米复合材料的发展。与传统金属相比,银基基体金属具有高摩擦阻力和良好的热稳定性和化学稳定性,因此在轴承、棘轮和电触点等各种应用中具有重要意义。本研究采用半固态真空搅拌铸造技术,以0 wt% Al2O3/0 wt% SiC、5 wt% Al2O3/0 wt% SiC和5 wt% Al2O3/5 wt% SiC的比例,制备了含有氧化铝(Al2O3)和碳化硅(SiC)纳米颗粒的50 nm银基杂化纳米复合材料。真空技术最大限度地减少了铸造缺陷,提高了复合材料的性能。研究了增强剂对复合材料热吸附、电导率、扩散率和摩擦阻力的影响。该复合材料含有5wt % Al2O3np/ 5wt % SiCnp,其热和摩擦性能最佳。与未增强的铸银相比,热吸附性能和摩擦阻力分别提高了30%和27%。Ag/ 5wt % Al2O3np/ 5wt % SiCnp杂化纳米复合材料推荐用于汽车摩擦轴承应用。
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Synthesis and Thermal Adsorption Characteristics of Silver-Based Hybrid Nanocomposites for Automotive Friction Material Application
Advances in friction materials are imposed on developing multiceramic reinforced hybrid nanocomposites with superior tribomechanical properties. The silver-based matrix metals are gained significance in various applications like bearing, ratchet, and electrical contacts due to their high frictional resistance and good thermal and chemical stability compared to traditional metals. The present research is to develop silver-based hybrid nanocomposites containing alumina (Al2O3) and silicon carbide (SiC) nanoparticles of 50 nm mixing with the ratio of 0 wt% Al2O3/0 wt% SiC, 5 wt% Al2O3/0 wt% SiC, and 5 wt% Al2O3/5 wt% SiC via the semisolid vacuum stir-cast technique. The vacuum technology minimizes casting defects and increases composite properties. The casted composite samples are subjected to study the effect of reinforcement on thermal adsorption, conductivity, diffusivity, and frictional resistance. The composite containing 5 wt% Al2O3np/5 wt% SiCnp is to find optimum thermal and frictional behaviour. The thermal adsorption and frictional resistance are increased by 30% and 27% compared to unreinforced cast silver. The Ag/5 wt% Al2O3np/5 wt% SiCnp hybrid nanocomposite is recommended for automotive friction-bearing applications.
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