Semantic Segmentation of Surface Defects Of Smooth Parts Based on Deep Convolutional Neural Networks

Huai-shu Hou, Runze Zhang, Chaofei Jiao, Zhifan Zhao, Xinchong Fang, Jinhao Li, Dachuan Xu
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Abstract

Machine vision plays an increasingly important role in industrial product quality detection. During processing, scratches, dents and other defects are inevitable on the surface of a smooth part. Although surface defects do not affect the overall performance of the product, their existence is unacceptable when a perfect product is required. The surface defect detection method based on machine vision and deep convolutional neural networks overcomes, to a certain extent, the problem of low detection efficiency, high false detection and missing detection rates in the traditional detection method. In this paper, a multistream semantic segmentation neural network is proposed to identify defects on smooth parts. Taking a seatbelt buckle as an example, the scratch and crush defects on the surface are classified. The network takes DeepLabV3+ as the framework and three types of image stream as the input of the network. In the backbone feature extraction network, the Xception structure is improved to MobilenetV2 and the convolutional block attention module (CBAM) is introduced into the decoding network, which improves the operational efficiency and accuracy. Compared with other classical networks, this network demonstrates good performance in the image dataset of the seatbelt buckle and realises fast and accurate semantic segmentation and classification of surface defects. The evaluation results of the network model have been significantly improved.
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基于深度卷积神经网络的光滑零件表面缺陷语义分割
机器视觉在工业产品质量检测中发挥着越来越重要的作用。在加工过程中,光滑零件表面不可避免地会出现划痕、凹痕等缺陷。虽然表面缺陷不影响产品的整体性能,但当需要完美的产品时,它们的存在是不可接受的。基于机器视觉和深度卷积神经网络的表面缺陷检测方法在一定程度上克服了传统检测方法检测效率低、误检率高、漏检率高等问题。本文提出了一种多流语义分割神经网络来识别光滑零件上的缺陷。以安全带扣为例,对其表面的划伤和压伤缺陷进行了分类。该网络以DeepLabV3+为框架,三种类型的图像流作为网络的输入。在主干特征提取网络中,将异常结构改进为MobilenetV2,并在解码网络中引入卷积块注意模块(CBAM),提高了操作效率和精度。与其他经典网络相比,该网络在安全带扣图像数据集中表现出良好的性能,实现了对表面缺陷的快速准确的语义分割和分类。网络模型的评价结果有了明显的改善。
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