Study on laser degumming and non-destructive technology of rubber press valve

Bing Tang, Chen Liang, Yongbin Li, Chen Wang, Ming Hao, Yangyang Zhang, Tao Huang, Guang Li, Jie Zhu
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Abstract

Laser degumming is a new technology in the maintenance of press valve, which has the advantages of high efficiency, high accuracy, complete degumming and low pollution. However, the metal matrix is prone to thermal damage when subjected to laser action. It is found that 1Cr18Ni9Ti is the most prone to oxidation. If 1Cr18Ni9Ti is not damaged, 2A12 and HPB59 materials will not be damaged under the same laser parameter processing. The internal metallographic structure of 1Cr18Ni9Ti sample does not change when it is oxidized at the boundary without illumination. Therefore, if the nonilluminated surface does not oxidize, it can be considered that the internal metallography of the press valve has not changed; The simulation model of rubber removal was established, and it was found that the method of switching off and on light could control the temperature in the process. When the time ratio of switching on and off light was 1: 3, the rubber residue could be completely removed without damaging the rubber press valve. The simulation parameters are applied to the actual parts experiment, and the simulation results are verified to be reliable, the temperature is controllable and the parts have no damage. The research results in this paper can achieve the task of rubber removal without damaging the substrate.
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橡胶压阀激光脱胶及无损技术研究
激光脱胶是压阀维修中的一项新技术,具有效率高、精度高、脱胶彻底、低污染等优点。然而,当受到激光作用时,金属基体容易发生热损伤。结果表明,1Cr18Ni9Ti最易发生氧化。在相同的激光参数下,如果1Cr18Ni9Ti不被破坏,2A12和HPB59材料也不会被破坏。在没有光照的情况下,对1Cr18Ni9Ti试样进行边界氧化处理,其内部金相组织没有发生变化。因此,如果未照射表面未氧化,则可认为压力阀内部金相未发生变化;建立了除胶过程的仿真模型,发现在除胶过程中采用开关灯的方法可以控制温度。当开关灯的时间比为1:3时,可以完全去除胶渣而不损坏压胶阀。将仿真参数应用于实际零件实验,验证了仿真结果可靠,温度可控,零件无损坏。本文的研究结果可以在不破坏基材的情况下实现除胶的任务。
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