Study on Prediction of Hole Shaft Fit Accuracy and Tolerance Design based on Joint Surface Error Modeling

Ping Wang, Yi Zhang
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Abstract

Taking the cylindricity for joint surface of hole shaft fit as the research object, the algorithm was established for the actual variation interval of external associated fit dimension for cylindrical surface of hole shaft by Monte Carlo method, the formation mechanism of joint surface error of hole shaft under coupling effect three kinds of tolerance was analyzed, the actual error model of joint surface of cylindrical hole shaft under different fit properties were established, and the actual variation interval of error component of the joint surface and actual fit property were obtained, the prediction of actual assembly accuracy of hole shaft fit was achieved at the design phase. Finally, the feasibility and practicability of this methods were verified by an example of the analysis for assembly accuracy and tolerance design of hole shaft fit.
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基于关节面误差建模的孔轴配合精度预测及公差设计研究
以孔轴配合结合面圆柱度为研究对象,采用蒙特卡罗方法建立了孔轴圆柱面外关联配合尺寸实际变化区间的算法,分析了耦合效应下三种公差下孔轴结合面误差的形成机理,建立了不同配合性能下圆柱孔轴结合面实际误差模型;得到了结合面误差分量的实际变化区间和实际配合性能,实现了在设计阶段对孔轴配合实际装配精度的预测。最后,以孔轴配合装配精度分析和公差设计为例,验证了该方法的可行性和实用性。
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