Improving Efficiency of TV PCB Assembly Line Using a Discrete Event Simulation Approach: A Case Study

Mohamed Abdelkhak, S. Salama, A. Eltawil
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引用次数: 5

Abstract

In this paper, discrete event simulation was utilized to gain more insight into the behavior of a Television Printed Circuit Board (TV PCB) assembly line in one of the leading companies in the Middle East and Africa. The simulation output shows an imbalance in workload between workstations that hinder any opportunity for improvement. Therefore, many scenarios were proposed for rearranging the resources for the sake of eliminating bottlenecks, and increasing resources utilization by transferring technicians from idle to busy workstations. The proposed configurations have proven their superiority in significantly increasing the throughput and improving workload balance throughout the line. Finally, a cost analysis was carried out to assess the return on investment of each scenario separately in order to elaborate the credibility of these proposals.
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用离散事件模拟方法提高电视PCB装配线效率:一个案例研究
在本文中,离散事件模拟被用来更深入地了解中东和非洲一家领先公司的电视印刷电路板(TV PCB)装配线的行为。模拟输出显示了工作站之间工作负载的不平衡,这阻碍了任何改进的机会。因此,提出了许多重新安排资源的方案,以消除瓶颈,并通过将技术人员从空闲的工作站转移到繁忙的工作站来提高资源利用率。所提出的配置已经证明了它们在显著提高吞吐量和改善整条线路的工作负载平衡方面的优势。最后,进行了成本分析,分别评估每一种方案的投资回报,以便详细说明这些建议的可信性。
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