Kanban-CONWIP Hybrid Model for Improving Productivity of an Electrostatic Coating Process

Carlos Gutti-Salazar, Freddy Segura-Chavez, Fernando Maradiegue-Tuesta, J. Alvarez-Merino
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Abstract

The company in this study provides metallic coating services in Peru and posted increasing losses due a spike in non-conformances. This problem is recurrent in the metal-mechanic sector in the country, because of the absence of controls to mitigate problems in production lines. The application of engineering tools including 5S, systematic layout planning (SLP), and WLC to establish a background supporting the proper application of a modified Hybrid Kanban-CONWIP system centered on tools like a line signaling process capable of optimally controlling and managing each activity until perfect finish of a product is proposed as an improvement to solve the problems. The proposed improvement reduces the operating cost by 9% and increased the company's profit by 10-15.4 %, around $5 344.11.
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提高静电镀膜生产效率的看板- conwip混合模型
在这项研究中,该公司在秘鲁提供金属涂层服务,由于不合格的激增,其损失不断增加。这个问题在该国的金属机械部门经常出现,因为没有控制措施来减轻生产线上的问题。应用工程工具,包括5S、系统化布局规划(SLP)和WLC来建立一个背景,以支持适当应用改进的混合看板- conwip系统,该系统以线信令过程等工具为中心,能够最佳地控制和管理每个活动,直到产品完美完成,作为解决问题的改进。改进后的运营成本降低了9%,公司利润增加了10- 15.4%,约为5 344.11美元。
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