Research and Development of Vacuum - Lined Ladle

Weiwu Liang, Xiaochan Zhu, Xiaofeng Zheng, Junling Liu
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Abstract

Due to defect of poor heat preservation property, the common steel ladles can’t pour numbers of boxes by one bag for special steel, such as high manganese steel which is sensitive to casting temperature, casting grain size and mechanical properties. The common steel ladles cooling fast often cause cold ladle and misrun. For better insulation, a vacuum insulation layer was added to the ladle to maintain the temperature of the molten steel, reduce the heat absorption of molten steel by ladle and reduce heat exchange with the outside world. The test results showed that the vacuum-lined steel ladle had a desired insulation performance which was much better than ordinary ladle. It improved the properties of castings and also had distinct energy - saving effect. Its good insulation performance brought a series of advantages, such as heating up fast during preheating of ladle, pouring temperature of molten steel could be further reduced, refining the casting grain size, improving the mechanical properties of the casting and wear resistance. Good insulation performance also could extend pouring time. At the same time, the low temperature ladle wall brought good working environment to foundry workers.
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真空内衬钢包的研究与开发
对于高锰钢等对浇注温度、铸件晶粒度和力学性能敏感的特殊钢材,普通钢包由于保温性能差的缺陷,不能一次浇注数箱。普通钢包冷却快,常造成钢包冷、跑偏。为了更好的保温,在钢包中加入真空保温层,以保持钢水温度,减少钢包对钢水的吸热,减少与外界的热交换。试验结果表明,真空内衬钢包具有良好的保温性能,比普通钢包要好得多。在提高铸件性能的同时,具有明显的节能效果。其良好的保温性能带来了一系列优点,如钢包预热时升温快,可进一步降低钢水浇注温度,细化铸件晶粒,提高铸件的力学性能和耐磨性。保温性能好,可延长浇注时间。同时,低温钢包壁给铸造工人带来了良好的工作环境。
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