Wet Gas Compressor Modeling and Performance Scaling

Martin Bakken, T. Bjørge, L. Bakken, Ajay Lakshmanan, S. Arulselvan
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Abstract

Today, a few subsea compressor systems are already operating while several new installations are expected within the next years. This creates a need for dynamic simulation tools to ensure proper system design and to facilitate production. The well-known process simulator Hysys Dynamics has been extended to include wet gas compressors, which includes the possibility for the user to input multiple performance curves based on the inlet gas/liquid content. The current paper analyzes the accuracy of the compressor performance procedure within the simulation model when operating with multiple wet performance curves. The findings have been validated against both air/water and hydrocarbon performance data. Further, the affinity laws have extensively been used by the industry and within process simulation tools for performance scaling. Experimental data from the wet gas compressor test facility at the Norwegian University of Science and Technology (NTNU) have been used to validate the applicability of the affinity laws in wet gas flow. The test facility is an open loop configuration consisting of a single shrouded centrifugal impeller, a vaneless diffuser and a circular volute. The test reveals that the compressor performance procedure within the model provides accurate results in both air/water and hydrocarbon flow. Further, for the given application the affinity laws yield a satisfactory estimation in wet gas flow.
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湿气压缩机建模和性能缩放
目前,一些海底压缩机系统已经投入使用,预计在未来几年内将有几个新装置投入使用。这就产生了对动态仿真工具的需求,以确保适当的系统设计并促进生产。著名的过程模拟器Hysys Dynamics已经扩展到包括湿气压缩机,其中包括用户根据进口气体/液体含量输入多个性能曲线的可能性。本文分析了在多湿工况工况下,仿真模型内压缩机性能过程的准确性。这些发现已经通过空气/水和油气性能数据进行了验证。此外,亲和性定律已被工业和过程仿真工具广泛用于性能扩展。利用挪威科技大学(NTNU)的湿气压缩机试验装置的实验数据验证了亲和规律在湿气流动中的适用性。试验装置为开环结构,由一个单冠离心叶轮、一个无叶扩散器和一个圆形蜗壳组成。测试表明,该模型中的压缩机性能程序在空气/水和碳氢化合物流动中都能提供准确的结果。此外,对于给定的应用,亲和律在湿气流动中产生了令人满意的估计。
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