Analysis and Improvement of Batch-Batch Production Systems

Lingchen Liu, Chaoqi Yan
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Abstract

Batch processing is common in mass manufacturing industries due to its high productivity, such as aerospace, semiconductor, and automotive. Based on the analysis of a Bernoulli production line consisting of a discrete machine and a batch machine, this paper investigates a general scenario of batch-batch lines. Utilizing a systems approach with theoretic and experimental analysis, the system properties, such as the monotonicity and reversibility, are analyzed, and the impact of batch size on the performance is studied. Based on them, continuous improvements of the batch-batch lines are explored which include constrained improvement and bottleneck analysis. This paper provides an effective method to analyze batch-batch manufacturing systems, which is also a building block for studying multi-machine systems.
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批量生产系统的分析与改进
批量加工由于其高生产率,在大规模制造业中很常见,例如航空航天,半导体和汽车。本文在分析由离散机和批量机组成的伯努利生产线的基础上,研究了批量生产线的一般情况。采用理论分析和实验分析相结合的方法,分析了系统的单调性和可逆性等特性,并研究了批量大小对系统性能的影响。在此基础上,探讨了批量生产线的持续改进,包括约束改进和瓶颈分析。本文为批量制造系统的分析提供了一种有效的方法,为研究多机系统提供了基础。
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