Design and Test of a Tractor-Type Cotton Stalk Returning to Field and Residual Film Recovery Combined Operation Machine

Yongxin Jiang, Shulin Hou, Li Zhang, Xuan Liu
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Abstract

In order to improve the quality and efficiency of the cotton industry and control the serious problem of residual film pollution in cotton fields, it is imperative to carry out mechanized residual film recovery. However, there are many problems with residual film recovery equipment. Among them, the most important solution is to solve the low rate of residual film pick-up and film rod winding operation. Machine operation problems such as low efficiency. This paper studies and designs the 4JSM-2.1 cotton straw returning to the field and residual film recovery combined operation machine. The key working parts of the machine are the post-throwing straw crushing part, the telescopic arc-shaped tooth residual film cleaning roller and the film unloading roller. The post-throwing straw returning method is used during operation to make the surface to be collected as clean as possible. Solve the problem of film rod winding, and then pick up the mulch film through the residual film cleaning roller, and the film unloading device will rotate the mulch film on the roller to the film collecting box. The pick-up rate of residual film is the main index to evaluate the performance of the combined operation machine for straw returning to the field and residual film recovery. The field test is carried out by using the orthogonal test analysis method based on the operating speed of the machine, the rotating speed of the residual film cleaning drum and the depth of the ripper teeth. Analyze the influence of the ratio of different parameters on the pick-up rate of the residual film, obtain the significance of the influence of each factor and the order of priority, and obtain the optimal level combination, so as to obtain the best working parameter ratio relationship of the machine, that is, the residual film The speed of the film cleaning drum is 57r/min, the working speed of the machine is 6km/h, and the pick-up rate of the residual film reaches 87% when the soil loosening tooth enters the soil depth of 50mm. It reaches the design value of the machine and the national standard (80%), which is better than the existing straw returning to the field and the official measurement of the residual film recovery combined operation machine has increased by 4%, verifying that the machine can meet the requirements of residual film recovery operation and can be used in actual production.
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拖拉机式棉秆还田残膜回收联合作业机的设计与试验
为了提高棉花产业的质量和效益,控制棉田残膜污染的严重问题,开展机械化残膜回收势在必行。然而,残膜回收设备存在许多问题。其中,最重要的解决方案是解决残膜取膜率低和膜棒缠绕操作问题。机器运行效率低等问题。本文研究设计了4JSM-2.1型棉花秸秆还田残膜回收联合操作机。该机的关键工作部件为抛后秸秆粉碎部分、可伸缩弧形齿残膜清理辊和卸膜辊。操作时采用抛后秸秆还田法,使待收集表面尽可能清洁。解决膜棒缠绕问题,然后通过残膜清洗滚筒将地膜捡起,卸膜装置将滚筒上的地膜旋转至集膜箱。残膜回收率是评价秸秆还田和残膜回收联合作业机性能的主要指标。根据机器运行速度、残膜清洗滚筒转速和撕牙深度,采用正交试验分析方法进行现场试验。分析不同参数配比对残膜取片率的影响,得出各因素影响的显著性及优先顺序,并得出最优水平组合,从而得出机器最佳工作参数配比关系,即残膜洗膜滚筒转速为57r/min,机器工作速度为6km/h,土壤松动齿进入土壤深度50mm时,残余膜的拾取率达到87%。达到了机器的设计值和国标(80%),比现有秸秆还田和残膜回收联合作业机的官方测量结果提高了4%,验证了机器可以满足残膜回收作业的要求,可以在实际生产中使用。
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