A Visual Classification Method for Milling Surface Roughness Based on Convolutional Neural Network

Huaian Yi, Yonglun Chen, Lingli Lu
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Abstract

∗At present, most milling surface roughness detection is still completed by the traditional contact roughness measuring instrument. Aiming at the problem that the traditional contact roughness measuring instrument has a strong dependence and the measurement speed is slow, this paper will design a visual detection method that is consistent with the working environment, which belongs to the non-contact measurement. This method, firstly design special light source, illumination mode, complete the fill light to highlight image roughness related characteristics, and then the key hardware such as CCD camera is used to collect image data sets, finally based on convolutional neural network detection technology, namely through the end-to-end image analysis, then using convolution operation and comprehensive processing roughness classification model. Finally, the surface roughness can be classified accurately and rapidly predicted. The results show that the accuracy of surface roughness classification is 97%, and the time is much higher than that of the traditional contact roughness measuring instrument.
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基于卷积神经网络的铣削表面粗糙度视觉分类方法
目前,大多数铣削表面粗糙度检测仍然是由传统的接触式粗糙度测量仪来完成的。针对传统接触式粗糙度测量仪器依赖性强、测量速度慢的问题,本文将设计一种与工作环境相一致的视觉检测方法,属于非接触式测量。该方法首先设计专用光源、照明模式,完成补光以突出图像粗糙度的相关特征,然后利用CCD相机等关键硬件采集图像数据集,最后基于卷积神经网络检测技术,即通过端到端图像分析,然后利用卷积运算和综合处理粗糙度分类模型。最后,实现了对表面粗糙度的准确分类和快速预测。结果表明,该方法的表面粗糙度分类精度可达97%,分类时间远高于传统接触式粗糙度测量仪。
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