{"title":"Environmental safety of primary livestock processing when using robotics","authors":"T. Giro, L. Konovalenko, N. Mishurov","doi":"10.47813/nto.3.2022.6.717-726","DOIUrl":null,"url":null,"abstract":"The article deals with issues related to environmental safety, resource conservation, reduction of product losses during slaughter and primary processing of livestock using robotics. The latest developments in this field dedicated to the primary processing of pigs are shown, the experience of robots in enterprises is described. The method of anesthesia of pigs in an installation with a gas-air mixture containing 60-80% carbon dioxide is described, it is carried out within 10-40 seconds and ensures the transition of the animal into unconsciousness, lasting up to 2 minutes. Next, the pork carcass gets into a special tunnel, where it is scalded for 7 minutes at a temperature of +61-63 ° C. Carcasses are singed for 3 seconds at a temperature of 900-1100 ° C, to burn the remnants of bristles and epidermis. After that, the carcass passes through a scourge washing and polishing machine, where its surface is cleaned of the remnants of burnt bristles and epidermis, and then through a second opalescent furnace to reduce the number of microorganisms. Before entering the robotic positions, carcasses pass through a three-dimensional laser scanner that directs a three-dimensional model of their surface to the robot controller. Special software of the software logic controller calculates optimal trajectories of cutting based on the obtained model. The robot's optical system compares the carcass with the resulting threedimensional model and performs proper cutting operations. In addition to high productivity, robots ensure high environmental friendliness of production.","PeriodicalId":169359,"journal":{"name":"Proceedings of III All-Russian Scientific Conference with International Participation \"Science, technology, society: Environmental engineering for sustainable development of territories\"","volume":"1 1","pages":"0"},"PeriodicalIF":0.0000,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Proceedings of III All-Russian Scientific Conference with International Participation \"Science, technology, society: Environmental engineering for sustainable development of territories\"","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.47813/nto.3.2022.6.717-726","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
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Abstract

The article deals with issues related to environmental safety, resource conservation, reduction of product losses during slaughter and primary processing of livestock using robotics. The latest developments in this field dedicated to the primary processing of pigs are shown, the experience of robots in enterprises is described. The method of anesthesia of pigs in an installation with a gas-air mixture containing 60-80% carbon dioxide is described, it is carried out within 10-40 seconds and ensures the transition of the animal into unconsciousness, lasting up to 2 minutes. Next, the pork carcass gets into a special tunnel, where it is scalded for 7 minutes at a temperature of +61-63 ° C. Carcasses are singed for 3 seconds at a temperature of 900-1100 ° C, to burn the remnants of bristles and epidermis. After that, the carcass passes through a scourge washing and polishing machine, where its surface is cleaned of the remnants of burnt bristles and epidermis, and then through a second opalescent furnace to reduce the number of microorganisms. Before entering the robotic positions, carcasses pass through a three-dimensional laser scanner that directs a three-dimensional model of their surface to the robot controller. Special software of the software logic controller calculates optimal trajectories of cutting based on the obtained model. The robot's optical system compares the carcass with the resulting threedimensional model and performs proper cutting operations. In addition to high productivity, robots ensure high environmental friendliness of production.
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使用机器人时畜禽初级加工的环境安全
本文论述了利用机器人技术在畜禽屠宰和初级加工过程中的环境安全、资源节约、减少产品损失等问题。展示了该领域致力于生猪初级加工的最新发展,描述了机器人在企业中的经验。描述了在含有60-80%二氧化碳的气体-空气混合物的装置中麻醉猪的方法,它在10-40秒内进行,并确保动物过渡到无意识状态,持续时间长达2分钟。接下来,猪肉胴体进入一个特殊的通道,在+61-63°C的温度下被烫7分钟。胴体在900-1100°C的温度下被烤3秒钟,以燃烧猪鬃和表皮的残余。之后,胴体通过一个鞭状清洗和抛光机,在那里它的表面被清洗掉烧焦的鬃毛和表皮的残留物,然后通过第二个乳白色的炉子来减少微生物的数量。在进入机器人位置之前,尸体通过三维激光扫描仪,将其表面的三维模型定向到机器人控制器。软件逻辑控制器的专用软件根据得到的模型计算出最优切割轨迹。机器人的光学系统将胴体与由此产生的三维模型进行比较,并执行适当的切割操作。除了高生产率外,机器人还确保了生产的高环保性。
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