Power QFN device bump ball lift issue study

Hanmin Zhang, M. Hu, Ting Li, B. Yin, Q. He, D. Ye
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Abstract

Power QFN device had CSR(Current Sense Ratio-Mirror cell Mosfet current to Main mosfet current Ratio. Mirror cell current is proportional to main mosfet, used for monitor main mosfet current) issue on TC500 or application. Failure analysis verified that it was caused by bump ball lift issue. XPS (X-ray Photoelectron Spectroscopy) Analysis verified the pad contamination caused the bump ball lift issue. After further analysis, the contamination was from solder paste out-gassing during Die bonding process. Finally, the contamination was reduced by die bond oven improvement and forming gas/exhaust parameters optimization and passed all reliability test.
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电源QFN装置撞球提升问题研究
功率QFN器件具有CSR(电流感测比-镜像单元Mosfet电流与主Mosfet电流比)。镜像单元电流与主mosfet成正比,用于监控TC500或应用上的主mosfet电流问题。故障分析证实是由撞球举升问题引起的。XPS (x射线光电子能谱)分析证实是垫块污染导致了撞球抬升问题。经进一步分析,污染是由于焊模过程中焊膏出气造成的。最后,通过对模具粘结炉的改进和成型排气参数的优化,降低了污染,并通过了各项可靠性试验。
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