Contact Degradation Mechanism and Test Study of Electrical Connector under Micropore Corrosion

Kehong Lyu, Linxiao Wu, Xiaolong Wu, J. Qiu, Guanjun Liu
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Abstract

Electrical connectors are widely used in various types of shipboard equipment, in the marine salt spray environment, corrosion, especially micropore corrosion of electrical connector pins is an important degradation mode of electrical connectors, and the mechanism is complex. To address this problem, we analyzed the corrosion degradation mechanism of electrical connectors in salt spray environment, established a micropore corrosion model for different locations of electrical connector pin plating layer, analyzed the mechanism of corrosion stress on the static contact resistance of electrical connectors in the plugged state from a microscopic point of view, and finally carried out salt spray corrosion tests on electrical connectors to verily the correctness of the micropore corrosion model of electrical connectors under micropore corrosion conditions and the correctness of its contact degradation mechanism.
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微孔腐蚀下电连接器接触降解机理及试验研究
电连接器广泛应用于各类船用设备中,在海洋盐雾环境下,电连接器引脚的腐蚀,特别是微孔腐蚀是电连接器的重要降解方式,且机理复杂。针对这一问题,分析了电连接器在盐雾环境下的腐蚀降解机理,建立了电连接器插针镀层不同位置的微孔腐蚀模型,从微观角度分析了电连接器插针状态下的腐蚀应力对静电接触电阻的作用机理。最后对电连接器进行了盐雾腐蚀试验,验证了微孔腐蚀条件下电连接器微孔腐蚀模型的正确性及其接触降解机理的正确性。
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