Biodyes: A new solution for textile dyeing technology

C. Carvalho, G. Montagna, Carla Costa Pereira, Carlos Manuel Figueiredo
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Abstract

The Textile Industry is one of the most representative industries in the world's industrial structure and has always assumed an important role in the national economy. Globally, and according to a study by Grand View Research, this industry represented 961.5 billion dollars in 2019 (Grand View Research - Global textile market 2020-2027).However, this sector represents the second most polluting industry in the world, and the environmental impacts occur, above all, in terms of water consumption, soil erosion, CO2 emissions and the resulting residues.The textile industry is responsible for the production of 2.1 billion tons of waste, most of which are discarded into the water ecosystem, essentially during the dyeing processes. In fact, dyeing is one of the most polluting processes in the textile industry, representing a high source of pollution of water circuits and environmental ecosystem. According to the World Bank, textile dyeing industries are responsible for 20% of industrial water pollution.This reality acquires even greater proportion when analyzing the quantities of dyes produced. Every year, it is estimated that around 10,000 types of dyes and pigments, and 7x105 tons of synthetic dyes are produced in the market, for this sector. From this production, more than 200,000 tons of dyes are released into industrial effluents during the textile processing phases (dyeing and finishing).To reduce the environmental footprint caused by the textile industry, the replacement of synthetic dyes by others from natural compounds has been the subject of extensive research, through the development of new ways of coloring textile materials.One of the emerging research areas is related to the exploration of obtaining natural dyes, from microorganisms, called Biodyes.The research aims to develop a sustainable dyeing process, through the production of biodyes, from the metabolic study of the production of microorganisms.It is known the potential that exists in the generation of color and a wide spectrum of functionalities, from biotechnology, regarding the metabolic pathway of certain microorganisms, in the specific case from bacteria such as E. Coli. The main advantages of the innovation proposed in the investigation of this research work are compared to synthetic dyes/pigments, its very low environmental impact, in terms of consumption of material and energy resources, environmental pollution and non-toxicity of the resulting effluents. At the same time, the production of dyes from microorganisms, bacteria and/or fungi, has benefits compared to natural alternatives of plant origin due to its independence from seasonal limitations and climatic conditions, as well as the rapid growth of some substances and therefore with much higher biological yields and consequent industrial application.
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生物染料:纺织染色技术的新解决方案
纺织工业是世界产业结构中最具代表性的产业之一,在国民经济中一直占有重要地位。在全球范围内,根据Grand View Research的一项研究,该行业在2019年的规模为9615亿美元(Grand View Research - 2020-2027年全球纺织品市场)。然而,该部门是世界上污染第二大的行业,其环境影响主要体现在水消耗、土壤侵蚀、二氧化碳排放和由此产生的残留物方面。纺织工业产生了21亿吨废物,其中大部分被丢弃到水生态系统中,主要是在染色过程中。事实上,染色是纺织工业中污染最严重的工序之一,是对水路和环境生态系统的高度污染源。根据世界银行的数据,印染工业对工业水污染的贡献率为20%。在分析生产的染料数量时,这一现实占有更大的比例。据估计,该行业每年在市场上生产约10,000种染料和颜料,以及7x105吨合成染料。在纺织加工阶段(染色和整理),超过20万吨的染料被排放到工业废水中。为了减少纺织工业对环境造成的影响,通过开发新的纺织材料染色方法,用其他天然化合物代替合成染料一直是广泛研究的主题。其中一个新兴的研究领域与探索从微生物中获得天然染料有关,称为生物染料。该研究旨在开发一种可持续的染色工艺,通过对微生物生产的代谢研究来生产生物染料。已知的潜力存在于产生颜色和广泛的功能,从生物技术,关于某些微生物的代谢途径,在特定的情况下,从细菌如大肠杆菌。与合成染料/颜料相比,在材料和能源消耗、环境污染和产生的废水无毒方面,本研究工作中提出的创新的主要优点是对环境的影响很小。同时,从微生物、细菌和/或真菌中生产染料,与植物来源的天然替代品相比有好处,因为它不受季节限制和气候条件的限制,而且一些物质的快速生长,因此具有更高的生物产量和随之而来的工业应用。
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