The influence of coupling layer thickness on hollow axles ultrasonic testing

Dong Cai, Cheng Zou, Zhenguo Sun, Qingxiang Zhou, Ye Fu, Guangkai Li
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引用次数: 1

Abstract

The thickness of coupling layer between the hollow axle inner wall and the probe wedge may vary during actual ultrasonic inspection. To study the influence of coupling layer thickness on the hollow ultrasonic inspection, the simulation models with different probe angles and different thicknesses of coupling layer were established with COMSOL Multiphysics. Flaw echoes from 38° and 45° probes under various coupling thickness were calculated and analyzed in details. A special experimental system was designed to validate the simulation results. Both simulation and experiment show that the coupling thickness variation may impact the reliability of ultrasonic testing results when the coupling thickness is less than 0.9mm.
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耦合层厚度对空心轴超声检测的影响
在实际超声检测过程中,空心轴内壁与探头楔之间的耦合层厚度可能会发生变化。为了研究耦合层厚度对空心超声检测的影响,利用COMSOL Multiphysics软件建立了不同探头角度和不同耦合层厚度的仿真模型。对不同耦合厚度下38°和45°探头的缺陷回波进行了详细的计算和分析。设计了一个专门的实验系统来验证仿真结果。仿真和实验均表明,当耦合厚度小于0.9mm时,耦合厚度的变化会影响超声检测结果的可靠性。
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