Applying Lean Techniques to Reduce Defective Products: A Case Study of an Electrode Manufacturing Company

Andrea Huarhua-Machuca, Victor Nuñez-Ponce, Ernesto Altamirano, J. Alvarez-Merino
{"title":"Applying Lean Techniques to Reduce Defective Products: A Case Study of an Electrode Manufacturing Company","authors":"Andrea Huarhua-Machuca, Victor Nuñez-Ponce, Ernesto Altamirano, J. Alvarez-Merino","doi":"10.1109/IEEM44572.2019.8978865","DOIUrl":null,"url":null,"abstract":"The main problem facing an electrode manufacturer is the high rate of defective products. Among the factors that have given rise to the defects are downtimes due to line changes and disorganized workstations during production processes. To solve this problem, a proposal was developed using the 5S and Single Minute Exchange of Die (SMED) tools to reduce the number of production defects. To support this analysis, a simulation will be carried out, seeking a considerable reduction of defective products within the production area. Implementing the Lean manufacturing philosophy, the number of defective products was reduced by 11.23%, thereby improving the quality of the production process and yielding economic benefits.","PeriodicalId":255418,"journal":{"name":"2019 IEEE International Conference on Industrial Engineering and Engineering Management (IEEM)","volume":null,"pages":null},"PeriodicalIF":0.0000,"publicationDate":"2019-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"3","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"2019 IEEE International Conference on Industrial Engineering and Engineering Management (IEEM)","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.1109/IEEM44572.2019.8978865","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
引用次数: 3

Abstract

The main problem facing an electrode manufacturer is the high rate of defective products. Among the factors that have given rise to the defects are downtimes due to line changes and disorganized workstations during production processes. To solve this problem, a proposal was developed using the 5S and Single Minute Exchange of Die (SMED) tools to reduce the number of production defects. To support this analysis, a simulation will be carried out, seeking a considerable reduction of defective products within the production area. Implementing the Lean manufacturing philosophy, the number of defective products was reduced by 11.23%, thereby improving the quality of the production process and yielding economic benefits.
查看原文
分享 分享
微信好友 朋友圈 QQ好友 复制链接
本刊更多论文
应用精益技术减少不良产品:以某电极制造公司为例
电极制造商面临的主要问题是产品次品率高。造成缺陷的因素包括生产线变更和生产过程中工作站混乱造成的停机时间。为了解决这个问题,提出了使用5S和单分钟换模(SMED)工具来减少生产缺陷数量的建议。为了支持这一分析,将进行模拟,以寻求在生产区域内大量减少不良产品。实施精益生产理念,不良品数量减少11.23%,提高了生产过程质量,产生了经济效益。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
求助全文
约1分钟内获得全文 去求助
来源期刊
自引率
0.00%
发文量
0
期刊最新文献
Locating Humanitarian Relief Effort Facility Using P-Center Method A Method of Fault Identification Considering High Fix Priority in Open Source Project Model-based Systems Engineering Process for Supporting Variant Selection in the Early Product Development Phase A Method of Parameter Estimation in Flexible Jump Diffusion Process Models for Open Source Maintenance Effort Management Kanban-CONWIP Hybrid Model for Improving Productivity of an Electrostatic Coating Process
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
已复制链接
已复制链接
快去分享给好友吧!
我知道了
×
扫码分享
扫码分享
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1