The Effect of Micro Grooving on Goat Total Knee Replacement: A Finite Element Study

M. Khandaker, O. Kalay, F. Karpat, A. Haleem, W. Williams, K. Boyce, Erik Clary, Kshitijkumar Agrawal
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Abstract

A method to improve the mechanical fixation of a total knee replacement (TKR) implant is clinically important and is the purpose of this study. More than one million joint replacement procedures are performed in people each year in the United States, and experts predict the number to increase six-fold by the year 2030. Whether cemented or uncemented, joint prostheses may destabilize over time and necessitate revision. Approximately 40,000 hip arthroplasty surgeries have to be revised each year and the rate is expected to increase by approximately 140% (and by 600% for total knee replacement) over the next 25 years. In veterinary surgery, joint replacement has a long history and the phenomenon of surgical revision is also well recognized. For the betterment of both people and animals, improving the longevity of arthroplasty devices is of the utmost clinical importance, and towards that end, several strategies are under investigation. One approach that we explore in the present research is to improve the biomechanical performance of cemented implant systems by altering the implant surface architecture in a way that facilitates its cement bonding capacity. Beginning with the Charnley system, early femoral stems were polished smooth, but a number of subsequent designs have featured a roughened surface — created with bead or grit blasting — to improve cement bonding. Failure at the implant-cement interface remains an issue with these newer designs, leading us to explore in this present research an alternate, novel approach to surface alteration — specifically, laser microgrooving. This study used various microgrooves architectures that is feasible using a laser micromachining process on a tibia tray (TT) for the goat TKR. Developing the laser microgrooving (LM) procedure, we hypothesized feasibility in producing parallel microgrooves of precise dimensions and spacing on both flat and round metallic surfaces. We further hypothesized that laser microgrooving would increase surface area and roughness of the cement interface of test metallic implants and that such would translate into an improved acute mechanical performance as assessed in vitro under both static and cyclic loads. The objective was to develop a computational model to determine the effect of LIM on the tibial tray to the mechanical stimuli distributions from implant to bone using the finite element method. This study designed goat TT 3D solid model from a computer topography (CT) images, out of which three different laser microgrooves were engraved on TT sample by varying depth, height and space between two adjacent grooves. The simulation test results concluded that microgrooves acchitecures positively influence microstrain behavior around the implant/bone interfaces. There is a higher amount of strain observed for microgroove implant/bone samples compared to non-groove implant/bone samples. Thus, the laser-induced microgrooves have the potential to be used clinically in TKR components.
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微切口对山羊全膝关节置换术的影响:有限元研究
一种改善全膝关节置换术(TKR)机械固定的方法在临床上具有重要意义,也是本研究的目的。在美国,每年有超过100万人进行关节置换手术,专家预测,到2030年,这一数字将增加六倍。无论是骨水泥还是非骨水泥,关节假体都可能随着时间的推移而不稳定并需要翻修。每年大约有40,000例髋关节置换手术需要修改,预计在未来25年内,这一比例将增加约140%(全膝关节置换术将增加600%)。在兽医外科中,关节置换术有着悠久的历史,手术翻修的现象也是公认的。为了改善人和动物的健康,提高关节成形术装置的使用寿命具有重要的临床意义,为此,人们正在研究几种策略。我们在本研究中探索的一种方法是通过改变种植体表面结构以促进其水泥结合能力来改善骨水泥种植体系统的生物力学性能。从Charnley系统开始,早期的股骨干被打磨得很光滑,但后来的许多设计都采用了粗糙的表面,通过喷砂或喷砂来改善水泥粘合。在这些新的设计中,种植体-水泥界面的失败仍然是一个问题,这导致我们在目前的研究中探索了一种替代的、新颖的表面改变方法——特别是激光微槽。本研究在山羊TKR的胫骨托盘(TT)上使用了各种可行的微槽结构,采用激光微加工工艺。研究了激光微沟槽工艺,提出了在平面和圆形金属表面上制造精确尺寸和间距的平行微沟槽的可行性。我们进一步假设激光微沟槽会增加测试金属植入物的表面积和水泥界面的粗糙度,这将转化为在静态和循环载荷下体外评估的急性力学性能的改善。目的是建立一个计算模型,以确定LIM对胫骨托盘从种植体到骨的机械刺激分布的影响。本研究利用计算机地形(CT)图像设计山羊TT三维实体模型,通过不同的深度、高度和相邻凹槽之间的间距,在TT样品上雕刻出三个不同的激光微凹槽。模拟试验结果表明,微槽结构对种植体/骨界面周围的微应变行为有积极影响。与非凹槽种植体/骨样品相比,微凹槽种植体/骨样品观察到的应变量更高。因此,激光诱导的微沟槽有可能在临床上用于TKR组件。
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