FIS-based Domestic Milling Machine PHM System Considering Multi-speed Frequency Variation

Shang-Chih lin, Chuanxin Su, Y. Tsao, S. Su, H. M. Liao, Yennun Huang
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Abstract

The purpose of this study is to use a real-time measurement system to collect the operation signals of the milling machine under multi-speed frequency variation, and to conduct prognostics and health management research. First, we installed a three-axis accelerometer sensor on a domestic milling machine with different health conditions. Then in the experimental project, we completed the data acquisition of the 4-step speed, and used the waterfall map to achieve the purpose of data visualization. In signal analysis, we perform data mining for the speed, frequency and amplitude of the frequency domain. Finally, the fuzzy inference system is used to construct the decision mechanism, and the representativeness of the input parameters is weighed by the weight of the rules. From the experimental results, the FIS-based PHM method can effectively identify the spindle motor state and predict the trend of health deterioration from the frequency characteristics.
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基于fis的国产铣床多速变频调速系统
本研究的目的是利用实时测量系统采集铣床在多转速频率变化下的运行信号,并进行预测和健康管理研究。首先,我们在不同健康状况的国产铣床上安装了三轴加速度计传感器。然后在实验项目中,我们完成了4步速度的数据采集,并使用瀑布图来达到数据可视化的目的。在信号分析中,我们对频域的速度、频率和幅度进行数据挖掘。最后,利用模糊推理系统构建决策机制,并通过规则的权重对输入参数的代表性进行加权。实验结果表明,基于fis的PHM方法可以有效地识别主轴电机的状态,并根据频率特性预测健康恶化的趋势。
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