Design and Manufacturing Technology of Planar Coil for Magnetic Recoil Generator

Qiao Lu, Liming Li, Rui Zhang
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Abstract

In order to improve the productivity efficiency of the magnetic recoil generator, the coil part of the device is optimized, and the traditional winding coil is replaced by the planar coil. The planar coil adopts the way of laser precision cutting after layer plating metal film to form a split conductor structure, so as to reduce the energy loss caused by skin effect. In this paper, the influence of magnetron sputtering parameters on the tensile strength and deposition rate of metal film on planar coil substrate was studied experimentally. The specific process parameters were determined as follows: target substrate distance was set at 8cm, working vacuum was 1Pa, argon gas flow rate was 100sccm when copper and nichrome films were plated. The target power is set at 188W for copper coating and 156W for nichrome coating. The resistance of the planar coil obtained by metal film plating and laser precision cutting is tested, which meets the product requirements.
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磁后坐力发电机平面线圈的设计与制造技术
为了提高磁后坐力发电机的生产效率,对装置的线圈部分进行了优化,将传统的绕线线圈改为平面线圈。平面线圈采用层镀金属膜后激光精密切割的方式,形成分体导体结构,从而减少了集肤效应造成的能量损失。实验研究了磁控溅射参数对平面线圈衬底上金属薄膜的拉伸强度和沉积速率的影响。具体工艺参数确定为:镀铜镍铬膜时,目标衬底距离为8cm,工作真空度为1Pa,氩气流量为100sccm。铜涂层的目标功率为188W,镍铬涂层的目标功率为156W。对金属镀膜和激光精密切割得到的平面线圈的电阻进行了测试,符合产品要求。
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