Development of Simulation and Visualization System of Aircraft Assembly Process Technology Based on DELMIA Software

Md Helal Miah, D. S. Chand, Gurmail Singh Malhi
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Abstract

The main purpose of the digital aircraft assembly process is to ensure the high assembly accuracy of aircraft products, flexibility and reduce the assembly time. Also, reduce the assembly and manufacture error of tooling (Jig/Fixture) design for particular aircraft products. Generally, the aircraft product assembly process is complex, and it performs through the assembly and disassembly process. Regarding the complexity of the aircraft product assembly process, this research illustrates the systematic analysis of the simulation and visualization technology for the aircraft assembly process. This research introduces key technologies and solutions to realize the aircraft’s assembly process visualization system. Then assembly simulation environment is implemented based on virtual reality modelling language (VRML), network, assembly process simulation, and visualization of assembly process documents. The digital aircraft assembly process technology has been divided into simulation and visualization systems in this research. The simulation process includes manufacturing factors, assembly objects, assembly sites, process equipment, tools, and devices. The visualization system visually processes the assembly simulation results and then outputs the processed results in the workshop workplace. It includes the related simulation results and adds necessary text technology to make it easier to understand the concept using visualization techniques to process the results. The research has practical value in the modern aircraft industry to propose an aircraft product simulation process based on computer-aided 3D design.
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基于DELMIA软件的飞机装配工艺仿真可视化系统开发
飞机数字化装配工艺的主要目的是保证飞机产品的高装配精度、灵活性和缩短装配时间。同时,减少特定飞机产品的工装(夹具)设计的装配和制造误差。一般来说,飞机产品的装配过程是复杂的,它是通过装配和拆卸过程来实现的。针对飞机产品装配过程的复杂性,本研究对飞机装配过程的仿真与可视化技术进行了系统的分析。介绍了实现飞机装配过程可视化系统的关键技术和解决方案。然后基于虚拟现实建模语言(VRML)、网络、装配过程仿真和装配过程文档可视化实现了装配仿真环境。本研究将飞机数字化装配过程技术分为仿真系统和可视化系统。仿真过程包括制造因素、装配对象、装配地点、工艺设备、工具和装置。可视化系统对装配仿真结果进行可视化处理,并将处理结果输出到车间工作场所。它包括相关的仿真结果,并添加必要的文本技术,使其更容易理解的概念,使用可视化技术来处理结果。提出一种基于计算机辅助三维设计的飞机产品仿真过程,在现代飞机工业中具有实用价值。
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