Optimization Design and Reliability Analysis of Remanufacturing Coating Structure for Eccentric Shaft

Junfang Xue, Li-Chun Chen, Xiufen Zhang
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Abstract

In order to solve the problem of optimization design and reliability analysis of eccentric shaft remanufacturing coating structure, the influence of design variable fluctuation on coating performance is considered based on response surface optimization. The Six Sigma Analysis (SSA) is introduced to improve the reliability of remanufacturing design schemes. Firstly, according to the sensitivity analysis, the optimization design variables of the structural optimization scheme are determined. Then, the full 2rd order polynomial response surface is established based on the experimental design data. With the Non-dominated Sorting Genetic Algorithm II (NSGAII) to solve the optimization problem, get a deterministic optimization scheme. Finally, the reliability of the deterministic optimization scheme is analyzed. The results show that the strength and stiffness of the eccentric shaft after remanufacturing still meet the design requirements, which provides a certain method reference and design reference for the eccentric shaft remanufacturing.
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偏心轴再制造涂层结构优化设计及可靠性分析
为了解决偏心轴再制造涂层结构的优化设计和可靠性分析问题,基于响应面优化,考虑了设计变量波动对涂层性能的影响。引入六西格玛分析(SSA)来提高再制造设计方案的可靠性。首先,根据灵敏度分析,确定结构优化方案的优化设计变量;然后,基于实验设计数据,建立了全二阶多项式响应面。用非支配排序遗传算法II (NSGAII)求解优化问题,得到确定性优化方案。最后,对确定性优化方案的可靠性进行了分析。结果表明,偏心轴再制造后的强度和刚度仍满足设计要求,为偏心轴再制造提供了一定的方法参考和设计参考。
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