Laser Weld Seam Tracking Sensing Technology Based on Swing Mirror

Tian Changyong, Song Xuhao, Yin Tie, Zhang Yi
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Abstract

Based on the principle of laser triangulation measurement, a laser welding seam tracking sensor is developed to track U-shaped, V-shaped and flat bottom grooves of pipeline welds in real time. Aiming at the problems of reflection of pipeline welding groove and strong welding arc, which affect the accuracy of U-shaped groove feature recognition, a laser welding seam tracking sensing technology based on swing mirror is developed. The image sensor collects the weld features of the spot-shaped spot area in a cycle, and connects to form a cross-sectional weld feature, which can effectively improve the signal-to-noise ratio of the weld feature identification signal. the actual machine test of pipeline weld tracking is carried out. In the identification test of U-shaped, V-shaped, flat bottom groove, extremely deep and wide weld (40mm depth&30mm width) and extremely deep and narrow weld (40mm depth&12mm width), the sensor has good recognition accuracy and stability.
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基于摆镜的激光焊缝跟踪传感技术
基于激光三角测量原理,研制了一种激光焊缝跟踪传感器,可对管道焊缝的u型、v型和平底槽进行实时跟踪。针对管道焊接坡口反射和焊接电弧强等影响u型坡口特征识别精度的问题,开发了一种基于摆动反射镜的激光焊缝跟踪传感技术。图像传感器在一个周期内采集点状点状区域的焊缝特征,并连接形成截面焊缝特征,可有效提高焊缝特征识别信号的信噪比。进行了管道焊缝跟踪的实机试验。在u型、v型、平底坡口、极深极宽焊缝(深40mm,宽30mm)、极深极窄焊缝(深40mm,宽12mm)的识别试验中,传感器具有良好的识别精度和稳定性。
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