Production process automation of internal combustion engine (ICE) pistons from hypereutectic silumins by injection molding with crystallization under pressure, followed by isothermal forging

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Abstract

A technology for the production of ICE pistons from aluminum alloys with a silicon content of 18 % is proposed. A method for pressing a crystallizing metal by pressure on a horizontal hydraulic press in order to obtain piston blanks for subsequent isothermal forging is developed. The pressing process is controlled by a computer control system embodied through the use of the modern industrial logic controllers and software. An interface for program control is developed. It indicated that the use of modern process control systems makes it possible to control the formation of the final product properties in real time. Keywords automation, computer control system, internal combustion engine pistons, isothermal forging, crystallization, pressure, mechanical properties of metal products
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以过共晶矽明为原料,加压注射成型结晶,然后等温锻造,实现内燃机活塞的自动化生产
提出了一种以硅含量为18%的铝合金为原料生产内燃机活塞的工艺。提出了一种在卧式液压机上对结晶金属进行压力压制以获得活塞坯料进行等温锻造的方法。冲压过程由计算机控制系统控制,采用现代工业逻辑控制器和软件实现。开发了程序控制接口。这表明现代过程控制系统的使用使得实时控制最终产品特性的形成成为可能。关键词自动化,计算机控制系统,内燃机活塞,等温锻造,结晶,压力,金属制品力学性能
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