Optimization of Cutting Parameters in Rough Turning using Taguchi Method

A. P. Dhawan, T. Shinde
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Abstract

A machining process involves many process parameters which directly or indirectly influence the surface quality of the product. Current investigation on turning process is a Taguchi optimization technique applied on the most effective process parameters i.e. feed, cutting speed and depth of cut. In this project Taguchi method is used to optimize cutting parameter for surface roughness and material removal rate. The obtained results were verified by using minitab software. The optimized value of cutting speed, feed rate and depth of cut is obtained for both MRR (material removal rate) and Surface roughness. Confirmation test is carried out for the purpose of verification. Main effect plots are generated and analyzed to find out the relationship between cutting parameter and variables. The details of experimentation and analysis are given in the following context.
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基于田口法的粗车削切削参数优化
机械加工过程涉及许多直接或间接影响产品表面质量的工艺参数。目前研究的车削过程是田口优化技术应用于最有效的工艺参数,即进给量,切削速度和切削深度。本课题采用田口法对切削参数进行表面粗糙度和材料去除率的优化。用minitab软件对所得结果进行了验证。得到了切削速度、进给量和切削深度对材料去除率和表面粗糙度的最优值。确认试验是为了验证而进行的。生成主效应图并进行分析,找出切削参数与各变量之间的关系。实验和分析的细节将在下文中给出。
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