Various Drying Techniques for Conversion of Extracted Chicken Feather Keratin Solution to Powder

V. Alberto, A. Gupta
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Abstract

Keratin powder is produced from the drying of keratin solution extracted from chicken feathers. Powdered form of keratin protein eases the storage and transport of keratin and can be further developed into nutrient supplements. The objective of this research is to convert liquid keratin obtained from chicken feathers into powder through different methods and also to identify the effects of various drying methods on the keratin sample. Liquid keratin was converted into solid particles through spray drying, freeze drying and vacuum-oven drying where the products were visually observed and analysed using FTIR and SEM to determine the effects of the drying methods on the keratin sample. The SEM results show that the product of spray drying produced smaller spherical particles with diameter ~3µm-17µm while freeze drying and vacuum-oven drying produced coarse, flaky irregular-shaped particles with diameter ~70µm-470µm and ~100µm-530µm respectively. FTIR spectroscopy shows that the keratin samples remained their characteristics as a true protein including spray drying when encapsulated with Arabic gum even at high temperatures up to 110°C.  Conclusively, spray drying should be considered for future development of keratin as a nutrient supplement while freeze drying and vacuum-oven drying for storage and transport of keratin.
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提取鸡毛角蛋白溶液转化为粉末的各种干燥技术
角蛋白粉是从鸡毛中提取的角蛋白溶液干燥而成的。粉末状角蛋白易于角蛋白的储存和运输,可进一步开发成营养补充剂。本研究的目的是通过不同的方法将从鸡毛中获得的液体角蛋白转化为粉末,并确定各种干燥方法对角蛋白样品的影响。通过喷雾干燥、冷冻干燥和真空烘箱干燥将液体角蛋白转化为固体颗粒,并通过红外光谱和扫描电镜观察和分析干燥方法对角蛋白样品的影响。SEM结果表明,喷雾干燥产物的粒径为3µm ~ 17µm的球形颗粒较小,而冷冻干燥和真空干燥产物的粒径分别为70µm ~ 470µm和100µm ~ 530µm的片状不规则颗粒较大。FTIR光谱显示,即使在高达110°C的高温下,用阿拉伯胶包裹的角蛋白样品仍保持其作为真正蛋白质的特性,包括喷雾干燥。综上所述,喷雾干燥可作为角蛋白的营养补充,冷冻干燥和真空干燥可用于角蛋白的储存和运输。
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