Development of Creep Test Method for Thermoplastic Fiber-Reinforced Polymer Composite Tubes Under Pure Hoop Loading Condition

H. Doan, H. Ashrafizadeh, P. Mertiny
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Abstract

Piping made from thermoplastic fiber reinforced polymer composites (TP-FRPCs) is receiving increasing attention in the oil and gas industry. Creep and time-dependent behavior is one of the main factors defining the service life of TP-FRPC structures. The lifetime and time-dependent behavior of TP-FRPC structures can be predicted using simulation tools, such as finite element analysis, to aid in the design optimization by modeling the long-term behavior of the material. Composite material time-dependent properties are required inputs for such models. While there is previous research available on creep testing of TP-FRPCs in laminate geometry, such tests may not enable accurate determination of the composite properties due to edge effects. On the other hand, coupons with tubular geometry not only provide improved load distribution between the fibers and matrix with minimal end effects, they also enable certain loading conditions experienced during typical piping operations such as internal pressure. In this study, a testing method to capture the creep behavior of tubular TP-FRPC specimens subjected to multi-axial loading conditions was developed. Tubular coupons were prototyped by an automated tape placement process. Strain was measure using digital image correlation technique and strain gauges. The development of the test setup forms the foundation for further testing of tubular TP-FRPC coupons at different multi-axial loading conditions. As a preliminary test, the creep behavior of a TP-FRPC tube subjected to pure hoop stress condition was evaluated using the developed testing process.
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纯环向载荷条件下热塑性纤维增强聚合物复合材料管蠕变试验方法的研究
由热塑性纤维增强聚合物复合材料(tp - frpc)制成的管道在石油和天然气工业中越来越受到关注。蠕变和时效行为是决定TP-FRPC结构使用寿命的主要因素之一。TP-FRPC结构的寿命和随时间变化的性能可以使用模拟工具进行预测,例如有限元分析,通过模拟材料的长期性能来帮助设计优化。这种模型需要复合材料的时变特性作为输入。虽然之前有关于tp - frpc层压几何蠕变测试的研究,但由于边缘效应,此类测试可能无法准确确定复合材料的性能。另一方面,具有管状几何形状的接头不仅可以改善纤维和基体之间的载荷分布,并将末端效应降至最低,还可以在典型的管道操作(如内压)中实现特定的载荷条件。在本研究中,建立了一种测试方法来捕捉管状TP-FRPC试件在多轴加载下的蠕变行为。管状券的原型是通过自动胶带放置过程。采用数字图像相关技术和应变片测量应变。试验装置的研制为进一步开展不同多轴加载条件下管状TP-FRPC试件试验奠定了基础。作为初步试验,采用开发的试验方法对TP-FRPC管在纯环向应力条件下的蠕变行为进行了评价。
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