Thermal analysis of high power IGBT modules

Z. Khatir, S. Lefebvre
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引用次数: 14

Abstract

The technology of high power IGBT modules has been improved significantly these last years against thermal fatigue and the first weaknesses related to the bonding die attach have been well enough corrected. Nowadays, the most frequently observed failure mode is the solder layer cracks between copper base plate material and the ceramic. Experimental tests must be completed by numerical simulation tools in order to analyze this type of failure related to power cycling constraints. Thermal simulations of high power IGBT modules based on the boundary element method are described in this paper. A validation of the numerical tool is shown in steady-state and dynamic operations during a power cycle by comparison with experimental measurements. Finally, using the software, a model of solder layer cracks between copper base plate and the DCB ceramic is applied in order to investigate its effect on the thermal constraints.
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大功率IGBT模块热分析
近年来,高功率IGBT模块的技术在抗热疲劳方面有了显著的改进,与粘接模具连接相关的第一个弱点已经得到了很好的纠正。目前,最常见的失效形式是铜基板材料与陶瓷之间的焊料层裂纹。为了分析与功率循环约束相关的这种类型的故障,必须通过数值模拟工具完成实验测试。本文介绍了基于边界元法的大功率IGBT模块热仿真。通过与实验测量值的比较,验证了该数值工具在稳态和动态工况下的有效性。最后,利用该软件建立了铜基板与DCB陶瓷之间的焊料层裂纹模型,以研究其对热约束的影响。
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