Study on Saponification Technology of Precision Forgings for Constant Speed Transmission Shaft of Car

Wang Delin, Luo Yougen, Wu Bing
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Abstract

The high-concentration pickling and the extreme emission and energy consumption of the precision saponification process before the cold finishing of the precision forgings of the constant speed drive shaft of the car. Oil mist emissions from the cold finishing process and relatively harsh working conditions. The purpose of this paper is to develop a new saponification process that saves energy and reduces emissions while ensuring product quality during production. Through a large number of tests, it shows that the saponification of precision forgings for the drive shaft can be completed by three steps including simple saponification liquid spraying, liquid extraction and hot air drying. Thus in this way, the saponification quality is the best, At the same time, it has greatly reduced emissions, while the instability of the saponification quality mainly relates to the control of saponification process.
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汽车等速传动轴精密锻件皂化工艺研究
汽车恒速传动轴精密锻件冷精加工前的高浓度酸洗和精密皂化工艺的极高排放和能耗。冷精加工过程中产生的油雾排放和相对苛刻的工作条件。本文的目的是开发一种新的皂化工艺,在保证生产过程中产品质量的同时节能减排。通过大量试验表明,传动轴精密锻件的皂化可以通过简单皂化液喷涂、液萃取和热风干燥三步来完成。这样皂化质量最好,同时大大减少了排放,而皂化质量的不稳定性主要与皂化过程的控制有关。
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