Rapid Modeling and Simulation for the Stiffness and Modal Analysis of the Stainless Steel Subway Carbody

Jiangfeng Ding, Q. Gao
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Abstract

In the structure design stage of the stainless steel subway carbody, the rapid evaluation of the structural stiffness of the carbody and the distribution design of the beam and column are the key to shorten the design cycle and improve the core competitiveness. In this paper, an equivalent model of stainless steel subway carbody structure is established by simplifying the carbody into a structure composed of beam and column, isotropic shell and anisotropic shell. On this basis, all geometric and physical control parameters required for parametric modeling of the carbody structure are summarized, then the simulation program driven automatically by control parameters is developed for the geometry modeling, mesh generation, loads and constraints application, statics and modal analysis. The equivalent model and simulation program result in a rapid evaluation method for the structural stiffness and modal analysis of stainless steel subway carbody during the design stage. The correctness of the simulation program is verified by comparison with the results of commercial FEM software. By comparing with the results from the detailed three-dimensional finite element model of the carbody structure, the effectiveness of the equivalent model and the fast evaluation method for structural stiffness and modal analysis is verified.
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地铁不锈钢车体刚度与模态分析的快速建模与仿真
在不锈钢地铁车体结构设计阶段,快速评估车体结构刚度,进行梁柱分布设计,是缩短设计周期,提高核心竞争力的关键。本文通过将不锈钢地铁车体简化为梁柱、各向同性壳体和各向异性壳体组成的结构,建立了不锈钢地铁车体结构的等效模型。在此基础上,总结了车体结构参数化建模所需的几何和物理控制参数,开发了由控制参数自动驱动的仿真程序,对车体结构进行几何建模、网格生成、载荷和约束应用、静力学和模态分析。该等效模型和仿真程序为地铁不锈钢车体设计阶段的结构刚度和模态分析提供了一种快速评估方法。通过与商业有限元软件计算结果的比较,验证了仿真程序的正确性。通过与车体结构详细三维有限元模型计算结果的对比,验证了等效模型和快速评估方法在结构刚度和模态分析中的有效性。
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