Design of monitoring thickness and speed of cylindrical part based on laser self-mixing interference in a single-channel system during external grinding

Wu Sun, Zhuo Yang, Guo Feng, Zeqing Guo
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Abstract

We design a simultaneous measurement of the thickness and speed to monitor mechanical cylindrical parts during external grinding based on a laser self-mixing interference in a single-channel system. If the wavelength is modulated via the laser-injecting-current to generate a frequency shifting corresponding to the rising- and falling- edge of the triangular modulated function. The Doppler frequency caused by the cylindrical part is split into rising- and falling- edge frequencies by the frequency shifting due to wavelength variations. The expressions of the measurement are derived via the derivative of the phase’s polynomial based on the emission-intensity expressions. The frequency shifting is related to the modulation function and the thickness of the cylindrical part. The rising- and falling- edge frequencies of the laser self-mixing interference obtained from the spectrum are used for calculating the Doppler frequency and the frequency shifting for estimating the thickness and the rotation speed of a cylindrical part during external grinding and the results show a good standard derivation less than 10−3 .
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基于激光自混合干涉的单通道外圆磨削厚度和速度监测系统的设计
设计了一种基于单通道激光自混合干涉的机械外磨削厚度和速度同步测量系统。如果波长通过激光注入电流调制以产生与三角调制函数的上升沿和下降沿相对应的频移。由于波长变化引起的频移,圆柱部分产生的多普勒频率被分成上升沿频率和下降沿频率。在发射强度表达式的基础上,通过相位多项式的导数推导出测量表达式。频移与调制函数和圆柱部分的厚度有关。从光谱中得到的激光自混合干涉的上升沿和下降沿频率用于计算多普勒频率,移频用于估计外磨削过程中圆柱形零件的厚度和转速,结果显示出良好的标准导数小于10−3。
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