Experimental Analysis and Modeling of MRR in Electrical Discharge Machining

M. Ranganath, M. Singh, J. Kumar, K. Polytechnic
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Abstract

The selection of machining parameters is one of the most important aspects in the electrical discharge machining operation as these conditions has important effect on material removal rate (MRR). In this paper the experiments were conducted on the machining of EN 31 die steel with graphite electrode with electrical discharge machining (EDM). The EDM oil commercial grade has been used as dielectric fluid. The effect of various EDM parameters such as discharge current, Ton and Toff has been investigated to yield the response in terms of MRR. In this work mathematical models have been developed for relating the MRR with machining parameters like discharge current, Ton, and Toff. The optimum value has been determined with the help of main effect plot and ANOVA table.
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电火花加工MRR的实验分析与建模
电火花加工工艺参数的选择对材料去除率有重要影响,是电火花加工工艺中最重要的环节之一。本文对石墨电极电火花加工en31模具钢进行了试验研究。商品级电火花加工油已被用作介电流体。研究了放电电流、Ton和Toff等各种电火花加工参数对MRR的影响。在这项工作中,数学模型已经建立了MRR与加工参数,如放电电流,Ton和Toff的关系。通过主效应图和方差分析表确定了最优值。
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