Automation of a copper wire manufacturing process using up-casting method – subsystem for induction heating

N. Kovačević, M. Stevic, Miloš Milešević, S. Maksimović, Đorđe Dihovični, Z. Stević, Belgrade Serbia Mikroelektronika
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Abstract

The aim of the research presented here is to design and implement a system for automatic production of copper wire, by the method of up-casting. The subsystem for induction heating includes automatic control of the temperature of the melted as well as annealed copper, automatic regulation of the induction heating power. The induction coil was designed and made to provide proper heating of the copper wire that is produced, so that the necessary temperature can be reached and its annealing or melting obtained. The coil is made of copper tube and its temperature is regulated using forced oil flow through the tube. The system can be easily adapted to be used in automation of the process of steel wire or iron wire annealing, having in mind the electrical and magnetic properties of the steel and iron. The system was produced, tested and put to work.
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上铸法铜线制造过程的自动化——感应加热分系统
本文的研究目的是设计并实现一套采用上铸法自动生产铜线的系统。感应加热分系统包括熔铜和退火铜温度的自动控制,感应加热功率的自动调节。感应线圈的设计和制造是为了对所生产的铜线提供适当的加热,以便达到必要的温度并进行退火或熔化。该线圈是由铜管和它的温度调节使用强制油流通过管。考虑到钢和铁的电气和磁性,该系统可以很容易地适应于钢丝或铁丝退火过程的自动化。该系统已生产、测试并投入使用。
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