Rotor Stress Analysis of a High-Speed Permanent Magnet Machine Considering Multi-Layer and Multi-Angle Winding of Carbon Fiber Sleeve

Mengzi Zheng, Weiguang Huang, Chuang Gao
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引用次数: 1

Abstract

For the design of high-speed permanent magnet (PM) machines (HSPMMs), the first consideration is whether the rotor can meet the stress requirements. In this paper, considering multi-layer and multi-angle winding of carbon fiber sleeve (CFS), the stress of a bread-type rotor of an HSPMM with 80 kW, 60000 rpm is studied in detail. First, the optimization analysis of the rotor stress is carried out to determine the PM material, rotor diameter, CFS thickness, and interference between the CFS and the PM. Then, the temperature field calculation of the HSPMM is performed to analyze the rotor thermal stress more precisely. Finally, the detailed stress analysis of the rotor with multi-layer and multi-angle winding CFS is carried out based on the thermal-stress coupling, and the PM rotors suitable for mass and prototype production are designed respectively.
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考虑碳纤维套筒多层多角度缠绕的高速永磁电机转子应力分析
对于高速永磁电机(hspmm)的设计,首先要考虑的是转子是否能满足应力要求。本文在考虑碳纤维套筒多层多角度缠绕的情况下,对大功率80kw, 60000 rpm的高速旋转电机面包型转子的应力进行了详细研究。首先,对转子应力进行优化分析,确定永磁材料、转子直径、CFS厚度以及CFS与永磁的干涉量。在此基础上,对转子进行了温度场计算,更精确地分析了转子的热应力。最后,基于热-应力耦合对多层多角度绕组CFS转子进行了详细的应力分析,并分别设计了适合量产和原型生产的PM转子。
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