Real-Time Automatic Detecting System and Online Monitoring Software in Mash Seam Welder

2020 IEEE 7th International Conference on Industrial Engineering and Applications (ICIEA) Pub Date : 2020-04-01 DOI:10.1109/ICIEA49774.2020.9102057

Z. Jianhua, Zhou Qinye, Miao Rui, Ge Qiuyuan, Chen Yu

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引用次数: 1

Abstract

With the development of modern industry, welding technology is an indispensable means of industrial technology in mechanical processing industry and plays an important role in national economic construction. Narrow lap welding is the first important process to ensure continuous production in hot dip galvanized steel production lines. Currently., narrow lap welding still depends on manual visual inspection and sampling inspection after welding. We equip 3D laser line scan camera and eddy current testing system to improve reliability and monitoring timeliness in welding process. Gray Image and Height Image of surface appearance, as well as eddy current signal inside weld are collected by our equipment which is following with welding arm. Finally., collected data should be analyzed through software developed by C#. Selecting hardware, data transmission, and developing software is all involved in this program and the detection system has been used in actual production of enterprise as a complete solution.

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压焊机实时自动检测系统及在线监控软件

随着现代工业的发展，焊接技术是机械加工业中不可缺少的工业技术手段，在国民经济建设中发挥着重要作用。窄搭接焊接是热镀锌生产线上保证连续生产的第一道重要工序。目前。窄搭接焊仍依靠人工目测和焊后抽检。我们配备了三维激光线扫描相机和涡流检测系统，提高了焊接过程的可靠性和监测及时性。焊接臂跟随设备采集焊缝表面的灰度图像和高度图像，以及焊缝内部的涡流信号。最后。，收集到的数据要通过c#开发的软件进行分析。该方案涉及硬件选型、数据传输和软件开发，并将检测系统作为一个完整的解决方案应用于企业的实际生产中。

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2020 IEEE 7th International Conference on Industrial Engineering and Applications (ICIEA)

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