Optimization of Selected Pyrolysis Parameters in Pyroligneous Acid Production Rate and Quality from Acacia Twigs

B. Doti, S. Nyakach, J. Nyaanga, O. Ingasia, D. Nyaanga
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Abstract

Biomass material is a renewable source of energy which are readily available and being produced in large quantities as most of it goes to waste. These materials can be recovered through pyrolysis process in order to produce usable products like biochar and pyroligneous acid. These products can be used as bio-fertilizer and bio-pesticides. The aim of this research was to optimize the selected pyrolysis parameters in pyroligneous acid production rate and quality from acacia twigs. The parameters varied were feedstock moisture content (10%, 15% and 20%), Pyrolysis residence time (90 minutes, 135 minutes and 180 minutes) and chimney inclination angle (30°, 45° and 60°). Smoke condensation system also known as heat exchanger was used for condensing the pyrolysis smoke in to pyroligneous acid. Response Surface Methodology technique by using Box-Behnken Design was used to develop a mathematical equation to predict the production rate and quality of the pyroligneous acid with respect to varied parameters which was later optimized to determine the optimal conditions for pyroligneous acid production rate and quality. The pyroligneous acid quality was based on its pH and density. The combined optimal conditions were 20% feedstock moisture content, 137.27 min pyrolysis residence time and 60° chimney inclination angle resulting to a density of 1.03 gcm-3, pH of 3.01 and production rate of 0.19 kg/min (26.08%). The mathematical equation developed had a composite desirability of 0.9663 for pyroligneous acid production rate at p-value ≤0.05 which made it viable. These research findings are of importance since pyrolysis of the biomass material will maintain a balance in the environment and also serve as a source of livelihood when the products are sold as bio-fertilizer or bio-pesticides.
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金合欢枝热解工艺参数的优化及其产酸率和品质研究
生物质材料是一种可再生能源,容易获得,而且大量生产,但大部分都被浪费了。这些物质可以通过热解过程回收,以生产可用的产品,如生物炭和热解酸。这些产品可以用作生物肥料和生物农药。以金合欢枝为原料,研究了不同热解工艺条件对其产酸率和品质的影响。参数分别为原料含水率(10%、15%和20%)、热解停留时间(90分钟、135分钟和180分钟)和烟囱倾角(30°、45°和60°)。烟气冷凝系统又称热交换器,用于将热解烟气冷凝成热解酸。采用Box-Behnken设计的响应面法技术,建立了在不同参数下预测热解酸产率和质量的数学方程,并对其进行了优化,确定了热解酸产率和质量的最佳工艺条件。鹿蹄草酸的质量取决于其pH值和密度。综合优化条件为:进料含水率20%,热解停留时间137.27 min,烟囱倾角60°,热解密度为1.03 gcm-3, pH为3.01,产率为0.19 kg/min(26.08%)。在p值≤0.05的条件下,所建立的数学方程对鹿蹄草产酸率的综合适宜性为0.9663,证明该方法可行。这些研究结果具有重要意义,因为生物质材料的热解可以维持环境平衡,并且当产品作为生物肥料或生物农药销售时,也可以作为生计来源。
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