FEA assisted design and optimization for a highly efficient 22 kW inductive charging system for electric vehicles with large air gap and output voltage variation

Janosch Marquait, Falk Kyburz, C. Mathis, K. Schenk
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引用次数: 3

Abstract

The design method and optimization of a 22 kW inductive charging system (ICS) for a ground clearance range of 100 mm to 250 mm, a lateral misalignment of ±75 mm in driving direction and ±150 mm transverse to it, is described. The influence on the inductance values as well as the coupling coefficient of the coupler geometry is analyzed using state of the art finite element analysis (FEA) simulation. Additionally, mathematical analysis shows the behavior of the system for different misalignment situations and component tolerances. A fully functional prototype verifies the behavior of the FEA simulation results, the mathematical models and the electrical simulations and demonstrates a DC to DC efficiency of up to 95%.
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基于有限元分析的22 kW大气隙和输出电压变化电动汽车感应充电系统设计与优化
介绍了一种22kw感应充电系统(ICS)的设计方法和优化方法,该系统的离地间隙为100mm ~ 250mm,驱动方向横向误差为±75mm,横向误差为±150mm。利用最先进的有限元分析(FEA)仿真分析了耦合器几何形状对电感值和耦合系数的影响。此外,数学分析显示了系统在不同的不对中情况和元件公差下的行为。一个功能齐全的样机验证了有限元仿真结果、数学模型和电学仿真的行为,并证明了直流到直流的效率高达95%。
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