Effect of Screw Rotation Speed on Mechanical Properties and Morphology of Abs/Mcc Composites

Irvian Adhana, D. F. Smaradhana, D. Ariawan, W. W. Raharjo, Burhanuddin Yusuf
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Abstract

Acrylonitrile Butadiene Styrene (ABS) polymer is an example of a thermoplastic polymer that requires heat in its production process. ABS polymer also can be modified to increase strength against resistance, toughness, and heat resistance by adding MCC as a reinforcement to ABS composites. Extrusion is one of the established methods of polymer processing with filler and consequently disperses filler inside the polymer. Different speed shows different behavior of filler dispersion. Therefore, this study was conducted to know the effect of extruder screw speed variations on the mechanical, physical, and thermal stability of ABS/MCC composites. The compositions used in producing ABS/MCC composites are 96% for ABS and 4% for MCC. The production process uses screw extruder speed variations of 10 rpm, 15 rpm, and 20 rpm. ABS/MCC composite in the barrel and hot press use 160 °C for the temperature process. The highest tensile strength was obtained at 10 rpm variation for 14.2 MPa. Increasing the speed of the extruder screw causes a decrease in MCC content attached to ABS which reduces the mechanical strength. ABS/MCC composite density value decreased with the increased extruder speed, as evidenced by the increasing number of voids formed based on SEM testing.
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螺杆转速对Abs/Mcc复合材料力学性能和形貌的影响
丙烯腈-丁二烯-苯乙烯(ABS)聚合物是热塑性聚合物的一个例子,在其生产过程中需要加热。在ABS复合材料中加入MCC作为增强剂,也可以对ABS聚合物进行改性,以增加抗阻力、韧性和耐热性。挤出是用填料加工聚合物的既定方法之一,从而使填料分散在聚合物内部。不同的速度表现出不同的填料分散行为。因此,本研究旨在了解挤出机螺杆转速变化对ABS/MCC复合材料机械、物理和热稳定性的影响。ABS/MCC复合材料中ABS占96%,MCC占4%。生产过程中使用螺杆挤出机的转速变化为10转/分、15转/分和20转/分。ABS/MCC复合材料在料筒和热压机中采用160℃为温度工艺。拉伸强度在10转/分变化时达到最高,为14.2 MPa。提高挤出机螺杆的转速会降低ABS上附着的MCC含量,从而降低ABS的机械强度。ABS/MCC复合材料的密度值随着挤出机速度的增加而降低,SEM测试结果表明,ABS/MCC复合材料形成的空洞数量增加。
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