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Corrosion Rate Analysis and Prediction of the Remaining Life of the Research Vessel to Improve Ship Safety Aspects 腐蚀速率分析和科研船剩余寿命预测,改善船舶安全方面的问题
Pub Date : 2023-10-05 DOI: 10.20961/mekanika.v22i2.75062
A. C. P. T. Nugroho, C. Sasmito, Abid Paripurna Fuadi, Dany Hendrik, Cakra Wijaya Kusuma Rahadi, Rizqi Dian Permana, Noor Muhammad Ridha Fuadi
Corrosion is a major concern in the marine industry, compromising the safety and integrity of ships. This paper presents a corrosion rate analysis and prediction of the remaining life of the Baruna Jaya IV research vessel using non-destructive testing (NDT) ultrasonic testing to improve ship safety aspects. The NDT ultrasonic testing was conducted on the ship's hull to evaluate the thickness and detect any hidden corrosion. The results were used to develop a corrosion rate model and predict the remaining life of the ship using a probabilistic model. The study found that the corrosion rate of the ship was high, and the remaining life of the ship was estimated to be less than five years. The study’s findings can be used to develop a maintenance and repair strategy to reduce corrosion and improve the safety of the Baruna Jaya IV research vessel.
腐蚀是海运业的一个主要问题,会损害船舶的安全和完整性。本文介绍了使用无损检测(NDT)超声波测试对 Baruna Jaya IV 号研究船进行腐蚀率分析和剩余寿命预测,以改善船舶安全方面的问题。对船体进行了无损检测超声波测试,以评估船体厚度并检测任何隐藏的腐蚀。检测结果用于开发腐蚀率模型,并使用概率模型预测船舶的剩余寿命。研究发现,该船的腐蚀率很高,估计剩余寿命不到 5 年。研究结果可用于制定维护和修理策略,以减少腐蚀并提高巴鲁纳查亚IV号科考船的安全性。
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引用次数: 0
Predicting the Drag Coefficient Characteristics of Ocean Bottom Unit (OBU) Float Array Model for Early Warning Tsunami Systems Using Computational Fluid Dynamics (CFD) Method 利用计算流体动力学(CFD)方法预测用于海啸预警系统的海洋底部装置(OBU)浮动阵列模型的阻力系数特性
Pub Date : 2023-10-05 DOI: 10.20961/mekanika.v22i2.75079
Yudiawan Fajar Kusuma, Ilham Hariz, Hanni Defianti, Buddin Al Hakim, Arfis Maydino F. Putra
As a country along the Pacific Ring of Fire, Indonesia faces various natural disaster threats, including tsunamis. Therefore, an early tsunami warning system is crucial for detecting potential tsunami waves. The early tsunami warning system encompasses several complex components, one of which is the Ocean Bottom Unit (OBU) floater. This paper discusses the performance of various types of floater arrays for tsunami early warning systems using Computational Fluid Dynamics (CFD) simulations. The study focuses on coefficients, especially the drag coefficient, and the influence of the number of float arrangements on the flow pattern around the buoy or Ocean Bottom Unit (OBU) array. Among the five numerical simulation models, the six-couple floater has the highest drag and lowest lift coefficients, while the single floater has the lowest drag coefficient. The percentage of difference in drag coefficient between single floater and couple series floater is quite significant, reaching up to 50%. The moment coefficient is also affected by the number of floaters, with a series of five couple floaters having the highest moment coefficient at a Reynolds (RE) number of 2 × 106. The advantage of using the CFD method is that it can visualize current velocity, which is crucial for understanding the flow pattern around the float system. The results indicate that the flow pattern becomes more complex as the number of floater arrays increases, which leads to more vortices between the floater, resulting in increased turbulence and drag coefficient.
作为太平洋火环沿岸国家,印度尼西亚面临着包括海啸在内的各种自然灾害威胁。因此,早期海啸预警系统对于探测潜在的海啸波至关重要。早期海啸预警系统包括几个复杂的组成部分,其中之一就是海洋底部装置(OBU)浮标。本文利用计算流体动力学(CFD)模拟,讨论了用于海啸预警系统的各类浮筒阵列的性能。研究的重点是系数,尤其是阻力系数,以及浮筒排列数量对浮标或海底单元(OBU)阵列周围流动模式的影响。在五个数值模拟模型中,六联浮筒的阻力系数最大,升力系数最小,而单联浮筒的阻力系数最小。单浮筒与耦合串联浮筒之间的阻力系数差异很大,最高可达 50%。力矩系数也受浮子数量的影响,当雷诺数(RE)为 2×106 时,5 个耦合浮子串联的力矩系数最高。使用 CFD 方法的优点是可以直观地显示水流速度,这对了解浮筒系统周围的流动模式至关重要。结果表明,随着浮子阵列数量的增加,流动模式变得更加复杂,这导致浮子之间出现更多的涡流,从而增加了湍流和阻力系数。
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引用次数: 0
Repair Project Acceleration Strategy of Three Ship Units using Fuzzy Logic Analysis and Critical Path Method 使用模糊逻辑分析法和关键路径法的三船单位修理项目加速策略
Pub Date : 2023-10-05 DOI: 10.20961/mekanika.v22i2.76502
Hidayatus Ubyani, T. Tuswan, H. Yudo, Haris Nubli, O. Mursid, Muhammad Iqbal
The project planning process, especially in ship repair projects, is essential to improving project completion. Ineffective planning of ship repair projects results in a lack of time and labour efficiency. Therefore, using project acceleration tools in scheduling ship repair activities is crucial to accelerate project completion and mitigate risk analysis of delays for each project activity. This research uses the critical path method (CPM) to analyze the main schedule of three combined ship repair projects. Then, shop-level planning is used to determine the productivity of each workshop so that each workshop knows the volume of work that needs to be completed daily. Furthermore, fuzzy logic is applied to analyze the risk of delays in repair project activities. The addition of working hours to critical work activities is accelerated from 30 days, the normal duration, to 23 days. Meanwhile, the addition of the workforce to critical work activities is accelerated from 30 days, the normal duration, to 22 days. The analysis of productivity values in each workshop results in the following productivity values: sandblasting and painting workshop 309.97 m2/person-days, piping workshop 4.12 units/person-days, fabrication workshop 407.16 kg/person-days, outfitting workshop 14.8 units/person-days, tank cleaning workshop 114.36 m3/person-days, and machining workshop 2.7 units/person-days. The fuzzy logic analysis results to determine the risk of delays in critical activities show that jobs with the codes SP1, SP2, SP3, SP4, M2, and SP5 have a high risk of delay. Additionally, the collaboration with other departments in the company, such as the marketing, finance, and human resources departments, is ongoing to complete assigned tasks.
项目规划过程,尤其是修船项目的规划过程,对于提高项目完成率至关重要。修船项目规划不力会导致时间和劳动效率低下。因此,在安排修船活动时使用项目加速工具,对于加快项目完工速度和减轻每个项目活动的延误风险分析至关重要。本研究采用关键路径法(CPM)分析了三个联合修船项目的主要进度计划。然后,使用车间级计划来确定每个车间的生产率,以便每个车间了解每天需要完成的工作量。此外,还采用模糊逻辑分析修理项目活动的延误风险。关键工作活动的工时增加从正常的 30 天加快到 23 天。同时,关键工作活动的劳动力增加时间也从正常情况下的 30 天加快到 22 天。对各车间生产率值的分析结果如下:喷砂和喷漆车间 309.97 平方米/人-天,管道车间 4.12 台/人-天,制造车间 407.16 公斤/人-天,舾装车间 14.8 台/人-天,储罐清洗车间 114.36 立方米/人-天,机加工车间 2.7 台/人-天。确定关键活动延误风险的模糊逻辑分析结果显示,代码为 SP1、SP2、SP3、SP4、M2 和 SP5 的工作具有较高的延误风险。此外,与公司其他部门(如市场部、财务部和人力资源部)的合作也在持续进行,以完成分配的任务。
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引用次数: 0
Pressure Drop and Void Fraction of Two-Phase Flow (Air-Water) in Grooved Vertical Pipes 沟槽垂直管道中两相流(空气-水)的压降和空隙率
Pub Date : 2023-10-05 DOI: 10.20961/mekanika.v22i2.76968
Supa Kusuma Aji, Nicky Suwandhy A. S, C. Gunawan, Bayu Pranoto, Hangga Wicaksono
Two-phase flows consisting of liquids and gases are often found in everyday life and are used on an industrial scale. In an industrial environment, this flow has many weaknesses, including pressure drop and void fraction. One strategy to reduce losses that arise is to use passive methods. The passive method used is to utilize the shape of the grooves in the channel. In this study, the flow is used to determine its effect on the pressure drop and void fraction that appears in two-phase flow. The experimental method was used for this study. The test pipe is equipped with 16 grooves, while the smooth pipe (without grooves) is used as a comparison. The test pipe is made of acrylic material. The water fluid is circulated using a centrifugal water pump with a superficial speed of 0.33-0.42 m/s. Air fluid is supplied using a compressor with superficial speeds of 0.049, 0.066, and 0.082 m/s. Measurement of pressure drop was carried out using a pressure transmitter with an Arduino data logger. The void fraction is calculated by determining the ratio of the volume fraction of water and air in the test tube. The results of the study revealed that the use of 16 grooves in the pipe can reduce the pressure drop and cavity fraction that appears when compared to smooth pipes.
由液体和气体组成的两相流动经常出现在日常生活中,并被用于工业规模。在工业环境中,这种流动有许多弱点,包括压降和空隙率。减少损失的策略之一是使用被动方法。被动方法是利用通道中凹槽的形状。在本研究中,将利用水流来确定其对两相流中出现的压降和空隙率的影响。本研究采用了实验法。测试管道上有 16 个凹槽,而光滑管道(无凹槽)则作为对比。测试管由丙烯酸材料制成。使用离心水泵以 0.33-0.42 米/秒的表面速度循环水流。空气流体使用压缩机供应,表面速度分别为 0.049、0.066 和 0.082 米/秒。使用带有 Arduino 数据记录器的压力变送器测量压降。空隙率通过确定试管中水和空气的体积分数比来计算。研究结果表明,与光滑的管道相比,在管道上使用 16 个凹槽可以减少压力降和出现的空隙率。
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引用次数: 0
Evaluating the Influence of Environmental Factors and Parameters on Advancements in Welding and Joining Processes: A Review 评估环境因素和参数对焊接和连接工艺进步的影响:综述
Pub Date : 2023-10-05 DOI: 10.20961/mekanika.v22i2.75378
S. Sudarno, Quang Thang Do, Haris Nubli, Dandun Mahesa Prabowoputra, Nur Candra Dana Agusti, Ridwan Ridwan, Anggi Vandika
This review article presents a comprehensive overview of welding, including its environmental influence, common welding failures, welding parameters, and predictions of development regarding welding and corrosion. The quality and integrity of welds can be significantly affected by environmental factors such as temperature, humidity, and atmospheric contaminants. Moreover, welding failures can occur due to various reasons, such as improper welding techniques, inadequate preparation, corrosion, or material defects, leading to structural weaknesses and compromised joint integrity. Furthermore, notable progress has been achieved in welding system technology, encompassing automation, robotics, and real-time monitoring. These advancements underscore the vital role of welding parameters in transforming control, precision, and productivity within the welding process. The integration of innovative welding systems has led to improved welding efficiency, reduced human error, and increased overall process reliability. This review consolidates knowledge from diverse sources, making it a valuable resource for researchers, practitioners, and industries involved in welding.
这篇综述文章全面介绍了焊接,包括其环境影响、常见焊接故障、焊接参数以及焊接和腐蚀方面的发展预测。焊接的质量和完整性会受到温度、湿度和大气污染物等环境因素的严重影响。此外,焊接失败的原因有很多,如焊接技术不当、准备不充分、腐蚀或材料缺陷,从而导致结构薄弱和接头完整性受损。此外,焊接系统技术也取得了显著进步,包括自动化、机器人技术和实时监控。这些进步凸显了焊接参数在改变焊接过程的控制、精度和生产率方面的重要作用。创新焊接系统的集成提高了焊接效率,减少了人为错误,增加了整体工艺可靠性。本综述整合了来自不同来源的知识,是焊接相关研究人员、从业人员和行业的宝贵资源。
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引用次数: 0
Effect of Hole Geometry Shape in Vortex Generators on Fluid Output Temperature: Computational Fluids Dynamics Validation 涡流发生器中的孔几何形状对流体输出温度的影响:计算流体动力学验证
Pub Date : 2023-10-05 DOI: 10.20961/mekanika.v22i2.71340
M. A. Mohd Rosli, S. D. Prasetyo, Dominicus Danardono Dwi Prija Tjahjana, Alfian Fahrul Yuliansyah, Zainal Arifin
Several methods to enhance heat transfer can be classified into three categories: active, passive, or hybrid. Among these methods, Vortex Generators (VGs) are one passive heat transfer enhancement device widely used in heat exchangers. This study aims to explore the geometric shapes of VGs equipped with longitudinal holes and examine their influence on the outlet temperature of the fluid. For the analysis in this research, a three-dimensional Computational Fluid Dynamics (CFD) simulation using ANSYS Fluent software was employed. The increased heat transfer and flow resistance in the VG geometry were evaluated based on previous research for validation. The study results demonstrate that the simulation produces fluid outlet temperature values and velocity contours that closely resemble the results obtained from the reference study. The validation error of this research was found to be only 0.02%, indicating high-quality and accurate simulation results. Furthermore, the study compared various geometries of the VG holes in the system. Among these geometries, hexagonal-shaped VG holes exhibited high-velocity contours on the VG side while achieving the lowest fluid outlet temperature at approximately 303.53 K. The findings of this study serve as a basis for further developments in enhancing the efficiency and performance of heat exchangers using VGs.
增强传热的几种方法可分为三类:主动式、被动式或混合式。其中,涡流发生器(VG)是一种被动式传热增强装置,广泛应用于热交换器中。本研究旨在探索带有纵向孔的 VG 的几何形状,并研究其对流体出口温度的影响。本研究采用 ANSYS Fluent 软件进行三维计算流体动力学(CFD)模拟分析。根据先前的研究,对 VG 几何形状中增加的传热和流动阻力进行了评估,以进行验证。研究结果表明,模拟产生的流体出口温度值和速度等值线与参考研究得出的结果非常相似。这项研究的验证误差仅为 0.02%,表明模拟结果优质准确。此外,研究还比较了系统中不同几何形状的 VG 孔。在这些几何形状中,六角形 VG 孔在 VG 侧显示出高速轮廓,同时达到最低的流体出口温度(约 303.53 K)。本研究的结果为进一步开发提高使用 VG 的热交换器的效率和性能奠定了基础。
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引用次数: 0
Adsorption Characteristics of Silica Gel-Water Pairs in Personal Protection Equipment 个人防护设备中硅胶-水对的吸附特性
Pub Date : 2023-10-05 DOI: 10.20961/mekanika.v22i2.71250
Shazia Hanif, Suryadijaya Adiputra, I. Yaningsih, E. P. Budiana
The utilization of RD-type silica gel material as an adsorbent within the Personal Protective Equipment (PPE) layer underwent a comprehensive analysis aimed at elucidating its unique adsorption characteristics through the application of MATLAB programming. This study aims to determine the characteristics of silica gel RD to water vapor in terms of adsorption capacity and rate. A layer modeling approach was employed to simulate the Personal Protective Equipment (PPE), which comprised four distinct layers: the surrounding environment air, the fabric layer, the RD-type silica gel layer, and the air gap separating the silica gel from the skin surface. The simulation encompassed environmental conditions set at 27℃, while the human body's temperature was maintained at 35℃. This study uses a simulation method using GAB (Guggenheim–Anderson–de Boer) modeling calculations to determine isothermal characteristics and LDF (Linear Driving Force) modeling to determine kinetic characteristics with an adsorbent temperature of 26.84℃. The simulation results show that the isothermal characteristics of silica gel RD at a relative humidity of 60% or a relative pressure of 0.6 have an absorption capacity of 0.38 kg/kg. Moreover, the kinetic characteristics of silica gel RD have an absorption rate of 0.38 kg/kg of water vapor with a time of 980 s until a significant reduction in the absorption value occurs.
通过应用 MATLAB 编程,对利用 RD 型硅胶材料作为个人防护装备(PPE)层中的吸附剂进行了全面分析,旨在阐明其独特的吸附特性。本研究旨在确定硅胶 RD 对水蒸气的吸附能力和吸附速率的特性。研究采用了层建模方法来模拟个人防护设备(PPE),该设备由四个不同的层组成:周围环境空气层、织物层、RD 型硅胶层以及硅胶与皮肤表面之间的空气间隙。模拟的环境条件设定为 27℃,而人体温度保持在 35℃。本研究采用 GAB(古根海姆-安德森-德布尔)模型计算模拟法确定等温特性,并采用 LDF(线性驱动力)模型确定吸附剂温度为 26.84℃时的动力学特性。模拟结果表明,在相对湿度为 60% 或相对压力为 0.6 的条件下,硅胶 RD 的等温特性为 0.38 kg/kg。此外,根据硅胶 RD 的动力学特性,其水蒸气吸收率为 0.38 千克/千克,吸收时间为 980 秒,直到吸收值明显降低为止。
{"title":"Adsorption Characteristics of Silica Gel-Water Pairs in Personal Protection Equipment","authors":"Shazia Hanif, Suryadijaya Adiputra, I. Yaningsih, E. P. Budiana","doi":"10.20961/mekanika.v22i2.71250","DOIUrl":"https://doi.org/10.20961/mekanika.v22i2.71250","url":null,"abstract":"The utilization of RD-type silica gel material as an adsorbent within the Personal Protective Equipment (PPE) layer underwent a comprehensive analysis aimed at elucidating its unique adsorption characteristics through the application of MATLAB programming. This study aims to determine the characteristics of silica gel RD to water vapor in terms of adsorption capacity and rate. A layer modeling approach was employed to simulate the Personal Protective Equipment (PPE), which comprised four distinct layers: the surrounding environment air, the fabric layer, the RD-type silica gel layer, and the air gap separating the silica gel from the skin surface. The simulation encompassed environmental conditions set at 27℃, while the human body's temperature was maintained at 35℃. This study uses a simulation method using GAB (Guggenheim–Anderson–de Boer) modeling calculations to determine isothermal characteristics and LDF (Linear Driving Force) modeling to determine kinetic characteristics with an adsorbent temperature of 26.84℃. The simulation results show that the isothermal characteristics of silica gel RD at a relative humidity of 60% or a relative pressure of 0.6 have an absorption capacity of 0.38 kg/kg. Moreover, the kinetic characteristics of silica gel RD have an absorption rate of 0.38 kg/kg of water vapor with a time of 980 s until a significant reduction in the absorption value occurs.","PeriodicalId":356258,"journal":{"name":"Mekanika: Majalah Ilmiah Mekanika","volume":"7 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-10-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139323027","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Numerical Analysis of Openings in Stiffeners under Impact Loading: Investigating Structural Response and Failure Behavior 冲击载荷下加固件开口的数值分析:研究结构响应和破坏行为
Pub Date : 2023-10-05 DOI: 10.20961/mekanika.v22i2.76774
Ridwan Ridwan, S. Sudarno, Haris Nubli, Achmad Chasan, Iwan Istanto, Pandu Sandi Pratama
As the demand for lightweight ships continues to rise, there is a growing necessity to explore innovative methods that can reduce the weight of ship structures without altering the materials used. This research addresses this challenge by investigating the effect of opening in stiffener under impact loading. The research aims to provide valuable insights into optimizing weight reduction strategies while ensuring the ship's overall strength and performance remain uncompromised. To achieve this goal, the study employed the finite element method as a solver. By simulating impact scenarios and analyzing stiffener responses, the numerical analysis quantified the structural behavior and failure modes. The focus was on understanding the impact of openings on the structural integrity and how it relates to their positioning relative to the impact point. The results of the study indicate that opening slightly distant from the impact point exhibit greater strength, showcasing a counterintuitive relationship between opening placement and structural response.
随着对轻质船舶的需求不断增加,人们越来越需要探索创新方法,在不改变所用材料的情况下减轻船舶结构的重量。本研究通过研究冲击载荷下加劲板开口的影响来应对这一挑战。研究旨在为优化减重策略提供有价值的见解,同时确保船舶的整体强度和性能不受影响。为实现这一目标,研究采用了有限元法作为求解器。通过模拟撞击场景和分析加强筋响应,数值分析量化了结构行为和失效模式。重点是了解开口对结构完整性的影响,以及开口与撞击点相对位置的关系。研究结果表明,距离撞击点稍远的开口强度更大,这表明开口位置与结构响应之间存在一种反直觉的关系。
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引用次数: 0
Design Analysis and Structural Prediction of Bus Driver Chair Support: A Study Case using HOQ and FEM 客车驾驶员座椅支撑设计分析及结构预测——以质量质量法和有限元法为例
Pub Date : 2023-03-31 DOI: 10.20961/mekanika.v22i1.44371
J. Cho, Ridwan Ridwan, Rama Panji Kusuma, J. Triyono, N. Muhayat, Aprianur Fajri, Fajar Budi Laksono
The bus driver's comfort is crucial. The location of the driver's seat, which is correlated with the seat support design, is one of the elements supporting his comfort. The bus business chosen as a representative is PT Selamet Trans Abadi, which has its headquarters in Pati City, Central Java. By considering the Safety Factor, House of Quality (HOQ), weight, shape, and seat support dimensions, this study intends to ascertain how the characteristics of the bus seat support form after receiving a load or force. Conducting a field visit to gather the necessary data is the initial step in this research. The following stage is to decide on the design criteria based on the collected data. Next, use Solidwork to model the design. Using the Finite Element Method (FEM), this program can investigate design characteristics. The loading simulation under consideration includes clutch engagement, bus brake application, and clutch engagement, whether the support is static or stationary. The validation with two supporting journals is then run as the following step to validate the findings. The constant chair support fulfills the typical value, according to the study's findings, whereas support 1 is the most fracture-prone. The outcomes of supports 2 and 3 demonstrate that the support strength is weak since it is subjected to an unequal load.
公共汽车司机的舒适度至关重要。驾驶员座椅的位置与座椅支撑设计相关,是支撑驾驶员舒适性的要素之一。被选为代表的巴士企业是PT Selamet Trans Abadi,其总部位于中爪哇的帕蒂市。通过考虑安全系数、质量屋(HOQ)、重量、形状和座椅支撑尺寸,本研究旨在确定公交车座椅支撑在接受载荷或力后的特性。进行实地考察以收集必要的数据是这项研究的第一步。接下来的阶段是根据收集到的数据确定设计标准。接下来,使用Solidwork建模设计。利用有限元法(FEM),该程序可以研究设计特征。所考虑的负载模拟包括离合器接合、公共汽车制动应用和离合器接合,无论支承是静态的还是静止的。然后使用两个支持期刊进行验证,作为验证发现的以下步骤。根据研究结果,恒定的椅子支撑满足典型值,而支撑1是最容易骨折的。支座2和支座3的计算结果表明,由于受不等荷载作用,支座强度较弱。
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引用次数: 0
Effect of Screw Rotation Speed on Mechanical Properties and Morphology of Abs/Mcc Composites 螺杆转速对Abs/Mcc复合材料力学性能和形貌的影响
Pub Date : 2023-03-31 DOI: 10.20961/mekanika.v22i1.70884
Irvian Adhana, D. F. Smaradhana, D. Ariawan, W. W. Raharjo, Burhanuddin Yusuf
Acrylonitrile Butadiene Styrene (ABS) polymer is an example of a thermoplastic polymer that requires heat in its production process. ABS polymer also can be modified to increase strength against resistance, toughness, and heat resistance by adding MCC as a reinforcement to ABS composites. Extrusion is one of the established methods of polymer processing with filler and consequently disperses filler inside the polymer. Different speed shows different behavior of filler dispersion. Therefore, this study was conducted to know the effect of extruder screw speed variations on the mechanical, physical, and thermal stability of ABS/MCC composites. The compositions used in producing ABS/MCC composites are 96% for ABS and 4% for MCC. The production process uses screw extruder speed variations of 10 rpm, 15 rpm, and 20 rpm. ABS/MCC composite in the barrel and hot press use 160 °C for the temperature process. The highest tensile strength was obtained at 10 rpm variation for 14.2 MPa. Increasing the speed of the extruder screw causes a decrease in MCC content attached to ABS which reduces the mechanical strength. ABS/MCC composite density value decreased with the increased extruder speed, as evidenced by the increasing number of voids formed based on SEM testing.
丙烯腈-丁二烯-苯乙烯(ABS)聚合物是热塑性聚合物的一个例子,在其生产过程中需要加热。在ABS复合材料中加入MCC作为增强剂,也可以对ABS聚合物进行改性,以增加抗阻力、韧性和耐热性。挤出是用填料加工聚合物的既定方法之一,从而使填料分散在聚合物内部。不同的速度表现出不同的填料分散行为。因此,本研究旨在了解挤出机螺杆转速变化对ABS/MCC复合材料机械、物理和热稳定性的影响。ABS/MCC复合材料中ABS占96%,MCC占4%。生产过程中使用螺杆挤出机的转速变化为10转/分、15转/分和20转/分。ABS/MCC复合材料在料筒和热压机中采用160℃为温度工艺。拉伸强度在10转/分变化时达到最高,为14.2 MPa。提高挤出机螺杆的转速会降低ABS上附着的MCC含量,从而降低ABS的机械强度。ABS/MCC复合材料的密度值随着挤出机速度的增加而降低,SEM测试结果表明,ABS/MCC复合材料形成的空洞数量增加。
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引用次数: 0
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