Rulmanlı Yatak, Burç ve Dişli Uygulamaları için Poliamid 6/Vaks Karışımının Tribolojik Performansları

Hüseyin Ünal, S. Yetgi̇n, Sinan Köse
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引用次数: 1

Abstract

Today, machine manufacturing is developing rapidly and plastic materials are preferred in some parts of these machines. Rolling bearings, gears, bushings and rollers are some of the machine elements manufactured from plastic in recent years. The working life of the aforementioned machine elements actually depends on the working conditions as well as the material. At the same time, the speed and load carrying capacity of the machine elements or counter materials during operation determine the life of the plastic material. In this experimental study, polyamide 6 polymer, which is among the engineering plastics used in rolling bearings, gears, rollers and bushings, was used. In addition, PA6 polymer blends with 6% wax solid lubricant were produced to increase wear resistance and their tribological performances were investigated. The polyamide 6/wax blend was first produced in granule form in twin screw extruder by compound production method. Then, test specimens were injection molded using the granules. AISI 316L stainless steel was used as a counter-disc in tribology tests. The tests were carried out under dry sliding conditions and at room temperature. Wear tests were carried out on a pin-disc wear tester at two different loads (50 N and 100 N) and four different sliding speeds (0.5, 1.0, 1.5 and 2.0 m/s). The coefficient of friction and specific wear rate of the materials were determined. According to the test results, an increase in the coefficient of friction and specific wear rate of both PA6 polymer and PA6/6% wax blend was observed with increasing sliding speed. At the load and speed ranges studied, the coefficient of friction of pure PA6 polymer varied between 0.25 and 0.36, while the coefficient of friction of PA6/6% wax blend varied between 0.10 and 0.13. The wear rate of PA6 polymer was obtained in the range of 1.2-12x10-4 mm3/Nm, while the wear rate of PA6/6% wax blend was obtained in the range of 1.2-3.0x10-5 mm3/Nm. The addition of 6% wax to PA6 polymer caused a significant decrease in both friction coefficient and wear rate and contact surface temperature.
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今天,机械制造业正在迅速发展,塑料材料在这些机器的一些零件中被首选。滚动轴承、齿轮、轴套和滚子是近年来用塑料制造的一些机械部件。上述机器元件的工作寿命实际上取决于工作条件和材料。同时,机器元件或反料在运行过程中的速度和承载能力决定了塑料材料的寿命。在本实验研究中,使用了用于滚动轴承,齿轮,滚子和衬套的工程塑料中的聚酰胺6聚合物。此外,还制备了含有6%蜡固体润滑剂的PA6聚合物共混物,以提高其耐磨性,并对其摩擦学性能进行了研究。采用复合生产方法,首次在双螺杆挤出机中以颗粒形式生产出聚酰胺6/蜡共混物。然后,用颗粒对试件进行注射成型。在摩擦学试验中,采用AISI 316L不锈钢作为反盘。试验是在干滑动条件和室温下进行的。在针盘磨损试验机上进行了两种不同载荷(50 N和100 N)和四种不同滑动速度(0.5、1.0、1.5和2.0 m/s)下的磨损试验。测定了材料的摩擦系数和比磨损率。试验结果表明,随着滑动速度的增加,PA6聚合物和PA6/6%蜡共混物的摩擦系数和比磨损率均有所增加。在负载和转速范围内,纯PA6聚合物的摩擦系数在0.25 ~ 0.36之间,而PA6/6%蜡共混物的摩擦系数在0.10 ~ 0.13之间。PA6聚合物的磨损率在1.2 ~ 12 × 10-4 mm3/Nm范围内,PA6/6%蜡共混物的磨损率在1.2 ~ 3 × 10-5 mm3/Nm范围内。PA6聚合物中添加6%的蜡后,摩擦系数、磨损率和接触表面温度均显著降低。
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