HYDRO-MECHANICAL DRILLING OF WELLS

T. Mendebaev, N. Smashov, ZH.K. Nurkhanova
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Abstract

The solution to the problems of the construction of deep wells is possible when creating downhole tools on a fundamentally new ideological basis, involving physical principles, technical solutions unconventional in the field of drilling equipment. It is important to take into account the energy resources that increase with depth. Following this concept, based on the tasks of geological exploration, a downhole layout has been developed and introduced into the production of drilling wells, with design features and technological capabilities focused on a comprehensive solution to the problems of well wiring. Structurally, the downhole layout aimed at maximizing the potential energy of the working fluid is universal, designed for drilling wells with core sampling of increased diameter (100 mm or more), and with a solid face. In addition to the outer pipe and core receiver, the downhole layout is equipped with diamond drill heads with a stepped matrix, with a separate system of flushing channels, collectively realizing the effect of hydro-mechanical destruction of rocks. By introducing into the composition of the bottom-hole layout, converting the ascending flow into a rotational-ascending one, the problem of removing sludge from under the end of the stepped matrix is effectively solved. Production tests of the downhole layout with core sampling were carried out at the polymetals deposit of Central Kazakhstan, solid face during drilling of groundwater wells in the territory of the Almaty region. According to the results of production tests, it was found that the hydro-mechanical destruction of rocks is especially effective in combination with diamond drill heads with a stepped matrix. The presence of a turbulator-expander in the bottom-hole layout made it possible to significantly increase the amount of incoming sludge of drilled rock in the well sump, especially when drilling wells with a solid face. In comparable geological and technical conditions of drilling wells, serial core sets HQ with a drilling diameter of 95.6 mm had the following indicators: energy consumption – 2.1-2.4 kW / hour, core yield with a diameter of 63 mm – 93%, specific lumpiness of the core – 5-8 pcs / per linear meter of drilling, drilling was carried out at an axial load of 2200-2500 kgf, rotation speed 500-700 rpm. Similar indicators of the downhole layout: energy consumption – 1.2-1.5 kW / hour, core yield – 98-100% with a diameter of 112 mm, specific lumpiness – 2-3 pieces, axial load – 700-900 kgf, rotation speed – 300-400 rpm.
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水力机械钻井
在全新的思想基础上创造井下工具,包括钻井设备领域的物理原理和非常规技术解决方案,就有可能解决深井施工问题。重要的是要考虑到随深度增加的能量资源。根据这一概念,基于地质勘探的任务,开发了一种井下布局,并将其引入到钻井生产中,其设计特点和技术能力侧重于全面解决井布线问题。从结构上讲,旨在使工作流体势能最大化的井下布置是通用的,适用于岩心取样直径增大(100mm或更大)、工作面坚固的井。除了外管和岩心接收器外,井下布置还配备了阶梯式矩阵的金刚石钻头,并配有单独的冲洗通道系统,共同实现了水力机械破坏岩石的效果。通过引入井底布置的组成,将上升流转化为旋转上升流,有效地解决了阶梯式基质末端下污泥的去除问题。在阿拉木图地区地下水井钻探过程中,在哈萨克斯坦中部多金属矿床固体工作面进行了岩心取样的井下布置生产试验。生产试验结果表明,与阶梯型金刚石钻头配合使用,对岩石的水-力破坏尤为有效。在井底布置中使用涡轮膨胀器,可以显著增加进入井池的已钻岩石污泥量,特别是在实心面钻井时。在可比较的钻井地质和技术条件下,钻径95.6 mm的HQ系列岩心组的能耗为2.1 ~ 2.4 kW / h,钻径63 mm的岩心产量为93%,岩心比块度为5 ~ 8个/每直线米,钻轴向载荷为2200 ~ 2500 kgf,转速为500 ~ 700 rpm。井下布置的类似指标:能耗1.2-1.5 kW / h,岩心产量98-100%,直径为112 mm,比块度2-3片,轴向载荷700-900 kgf,转速300-400 rpm。
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