Simulation analysis of internal flow field characteristics and structural strength of tower mill

Xin Wang, Z. Xiao, Zaiyu Xiang, Fu Chen
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Abstract

Tower mill is becoming frequently used for ultra-fine grinding in beneficiation industry, but the research on the internal flow field and structural strength are still poor. This makes process optimization and scale-up engineering application of such equipments problematic. Numerical simulation using CFD and fluid-solid coupling method was taken to know the internal flow field and structural strength. Fluid trajectories and distribution of velocity were got by using CFD method; Stress on the agitator were calculated using fluid-solid coupling method. The results show that the fluid spirals upwards and downwards; The effective grinding areas are at the cylindrical area of the end of the mixing blade; The maximum displacement of stirrer is located in the end of the mixing blade, and the stress is larger at the joint of mixing blade root and the stirring shaft. Strength design meets the requirements.
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塔式磨机内部流场特性及结构强度的仿真分析
塔式磨机在选矿行业中应用越来越广泛,但对塔式磨机内部流场和结构强度的研究还比较少。这使得这类设备的工艺优化和规模化工程应用存在问题。利用CFD和流固耦合方法进行了数值模拟,了解了内部流场和结构强度。利用CFD方法得到了流体的运动轨迹和速度分布;采用流固耦合法对搅拌器进行了应力计算。结果表明:流体呈上下螺旋状;有效磨削区域在搅拌叶片端部的圆柱形区域;搅拌器的最大位移位于搅拌叶片的末端,搅拌叶片根部与搅拌轴的连接处应力较大。强度设计满足要求。
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