DIAGNOSTICS OF ROLLING EQUIPMENT SLIDING BEARINGS

A. Gaydamaka, Yuri Yuri, D. Borodin, Il'ya Verba, Sergіj Krigіn, Oleksandr Іshchenko
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Abstract

Peculiarities of rolling bearings operation are analyzed. Methods of diagnostics of general purpose sliding bearings and rolling equipment are considered. Direct control of the maximum allowable wear of plain bearings during operation is proposed. It is advisable to provide remote information and consulting services to technical services of metallurgical enterprises for maintenance, repair and operation of crankshaft bearings. Bearings of electric machines of drives of rolls of rolling mills work in extremely difficult conditions with considerable overloads in the environment of the increased vibration. This leads to premature wear of the liner and its fatigue failure. The technical condition of bearings of electric machines of drives of rolls of rolling mills for the purpose of an exception of an emergency stop of production is carried out by indirect control of temperature and vibration. However, these controls do not guarantee an avoidance of an emergency. All problems with working plain bearings can be grouped into three groups: insufficient bearing capacity of the lubricating layer, unregulated clearance between the shaft and the liner, unsatisfactory technical condition of the bearing surfaces. Insufficient bearing capacity of the lubricating layer is more often associated with loss of lubricant properties due to improper maintenance of the lubrication system. The discrepancy between the size of the gap between the shaft and the liner to the normalized value arises from design, technological and operational reasons. Key words: plain bearing; failure; rolling equipment; direct wear control; remote information and consulting services
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滚动设备滑动轴承的诊断
分析了滚动轴承运行的特点。研究了通用滑动轴承和滚动设备的故障诊断方法。提出了直接控制滑动轴承在运行过程中的最大允许磨损。为冶金企业的技术服务人员提供曲轴轴承的维护、维修和运行的远程信息和咨询服务是可取的。轧机轧辊驱动电机的轴承在振动加剧的环境中工作在极其困难的条件下,具有相当大的过载。这将导致衬套过早磨损和疲劳失效。除紧急停产外,轧机轧辊传动电机轴承的技术条件是通过间接控制温度和振动来实现的。但是,这些控制措施并不能保证避免发生紧急情况。工作滑动轴承的所有问题可分为三类:润滑层的承载能力不足,轴与衬套之间的间隙不调节,轴承表面的技术状况不满意。由于润滑系统维护不当,润滑层的承载能力不足往往与润滑剂性能的损失有关。轴与衬板间隙尺寸与规定值之间的差异是由设计、工艺和操作原因引起的。关键词:滑动轴承;失败;轧制设备;直接磨损控制;远程信息和咨询服务
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