A Design Optimization Study for the Die Dimensioning Using the Locking Nut Folding Simulation

Bozkurt Ülüver, Kacar İlyas
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Abstract

Abstract An inverse analysis based on optimization process is performed to determine die curvatures for a locking nut’s flange folding process which has highly nonlinear material behaviour. The nut material is AISI C1040 steel. The ring material is polyamide 6. The Chaboche’s nonlinear kinematic hardening rule is combined with bilinear isotropic hardening model as a hardening rule for the plasticity model combined with associated flow rule and von Mises yield criterion. The inverse analysis is applied to determine the curvatures by using genetic algorithm optimization method based on dimensional accuracy. The optimum mould curvatures are determined. So a comprehensive methodology is presented for determination of curvatures.
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基于锁紧螺母折叠模拟的模具尺寸优化设计研究
针对具有高度非线性材料特性的锁紧螺母法兰折叠工艺,采用基于优化过程的逆分析方法确定了模具曲率。螺母材料为AISI C1040钢。环的材料是聚酰胺6。将Chaboche非线性运动硬化规律与双线性各向同性硬化模型相结合,作为结合关联流动规律和von Mises屈服准则的塑性模型的硬化规律。采用基于尺寸精度的遗传算法优化方法对曲率进行逆分析。确定了最佳模具曲率。因此,提出了一种确定曲率的综合方法。
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