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Meshing Characteristics of Profile Shifted Cylindrical Quasi-Involute Arc-Tooth-Trace Gears. Part 2. Calculation Results 齿廓偏移圆柱准渐开线弧齿跟踪齿轮的网格特性。第 2 部分:计算结果计算结果
Pub Date : 2023-11-01 DOI: 10.2478/scjme-2023-0032
P. Tkach, O. Reviakina, Anatolii Kryvosheia, Volodymyr Melnyk, O. Ustynenko, R. Protasov
Abstract Based on the results obtained in the previous research, the values of meshing characteristics of profile shifted quasi-involute arc-tooth-trace gears is calculated. The influence of the values of profile shift coefficient and the angle of tooth trace on meshing characteristic distribution on the tooth flank surface along tooth trace is defined. The results can be used for design of profile shifted quasi-involute arc-tooth-trace gears, cut by Gleason-type cutters with different profile angle value.
摘要 在前人研究成果的基础上,计算了轮廓移动准渐开线圆弧齿迹齿轮的啮合特性值。定义了齿廓移动系数和齿迹角的值对沿齿迹齿面啮合特性分布的影响。计算结果可用于设计轮廓移动准渐开线圆弧齿迹齿轮,该齿轮由具有不同轮廓角值的格里森型刀具切削。
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引用次数: 0
Process Parameters and Conditions of Intensified Composting of Kitchen Biowaste 厨房生物垃圾强化堆肥的工艺参数和条件
Pub Date : 2023-11-01 DOI: 10.2478/scjme-2023-0030
Melissa Sluková, František Dzianik
Abstract Composting is one of the efficient and effective methods of disposal and recovery of biodegradable waste. A favorable and intensified course of the composting process can be achieved by optimal composition of the composted material (moisture, content of organic substances and nutrients, C:N ratio, etc.), and also by optimizing the conditions under which composting takes place (temperature, pH, structure and aeration of the material, etc.). The paper contains a methodology for calculating the composition of composted material and also a methodology for solving the forced aeration process of composted material. More specifically, some process parameters of the intensified composting of a defined amount of kitchen biowaste, taking place in closed composting reactors, are presented and analyzed. Using the material balance of the composting process, the connections between the desired composition of the matured compost, the composition of the composted material and the conditions under which the composting takes place are pointed out. The specified connections enable the composting process to be optimized appropriately.
摘要 堆肥是处理和回收可生物降解废物的有效方法之一。通过优化堆肥材料的成分(水分、有机物质和养分的含量、C:N 比等),以及优化堆肥的条件(温度、pH 值、材料的结构和通气性等),可以实现堆肥过程的良好和强化。论文包含一种计算堆肥材料成分的方法,以及一种解决堆肥材料强制曝气过程的方法。更具体地说,本文介绍并分析了在封闭式堆肥反应器中对一定量的厨房生物垃圾进行强化堆肥的一些工艺参数。通过堆肥过程的物料平衡,指出了成熟堆肥的理想成分、堆肥材料的成分和堆肥条件之间的联系。通过这些特定的联系,可以对堆肥过程进行适当的优化。
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引用次数: 0
CT-Scan-Based Approach for Turbine Blade Geometry Extraction 基于 CT 扫描的涡轮叶片几何形状提取方法
Pub Date : 2023-11-01 DOI: 10.2478/scjme-2023-0017
A. Al-Akam, Ameen M. Al Juboori
Abstract This paper presents a method for the assessment of the geometrical properties of the turbine blade after a long running time. This method uses a medical imaging device (CT-Scan) to provide segmentation images of the turbine blade. Image processing technique was employed to produce the cross-sectional properties such as area, centroid, minimum moment of inertia, maximum moment of inertia, and the angle of twist of the principal axes along the blade span. This geometrical information was produced using MATLAB code and validated against Image-J software data. This method can be used as a nondestructive method to evaluate the geometry of the turbine.
摘要 本文介绍了一种在长时间运行后评估涡轮叶片几何特性的方法。该方法利用医疗成像设备(CT 扫描)提供涡轮叶片的分割图像。图像处理技术用于生成横截面属性,如面积、中心点、最小惯性矩、最大惯性矩以及叶片跨度主轴的扭转角。这些几何信息是使用 MATLAB 代码生成的,并根据 Image-J 软件的数据进行了验证。这种方法可用作评估涡轮机几何形状的无损方法。
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引用次数: 0
Analysis of Simply Supported Laminated Composite Plate by Semi Analytical and Finite Element Method for Different Orientation Angles 用半分析和有限元方法分析不同方向角的简支层压复合板
Pub Date : 2023-11-01 DOI: 10.2478/scjme-2023-0021
Choudhury Arnab, Chandra Samar, Sarkar Susenjit, Karmakar Mintu
Abstract Deflection of simply supported laminated composite plate under transverse load is found out by semi-analytical method (Classical Lamination Theory) and the results are compared with Finite element method using FEA software ANSYS. The equations developed by classical lamination theory for symmetric angle ply and cross ply laminated plate are solved by Navier and Rayleigh-Ritz method. The efficiency of Navier and Rayleigh-Ritz method in solving the problems of symmetric angle ply and cross ply laminated plate are investigated by comparing their results with ANSYS. Percentage error of the results from finite element method with Navier and Rayleigh-Ritz methods are studied and compared. The model is extended to study the effect of orientation angle, number of lamina and length to thickness ratio on the deflection of simply supported composite plates for symmetric angle ply plates of stacking sequence (orientation angle) of [+θ/− θ]s . From the discussion, it is found that the percentage error depends on the variables: number of lamina, thickness of each lamina, orientation angle and mesh size. The significance of these variables in reducing the percentage error is studied by statistical tool: ANOVA and the relationship between these variables are established by regression equation. Statistical analysis is conducted by testing their significance at the 5% significance level. The comparative study and analysis of the percentage errors of the semi-analytical methods with finite element methods in solving the problem of laminated composite plates is essential to study the degree of approximation in the results.
摘要 采用半解析法(经典层压理论)计算了简单支撑层压复合板在横向载荷作用下的挠度,并将计算结果与使用有限元分析软件 ANSYS 的有限元方法进行了比较。采用纳维法和雷利-里茨法求解了对称角层和交叉层压板的经典层压理论方程。通过比较 Navier 和 Rayleigh-Ritz 法与 ANSYS 的结果,研究了它们在解决对称角层板和交叉层压板问题时的效率。研究并比较了纳维法和雷利-里兹法与有限元法计算结果的百分比误差。对模型进行了扩展,以研究堆叠顺序(方向角)为 [+θ/- θ]s 的对称角层板的方向角、层数和长厚比对简支撑复合板挠度的影响。讨论发现,误差百分比取决于以下变量:层板数量、每层厚度、定向角和网格尺寸。通过统计工具研究了这些变量在降低误差百分比方面的重要性:方差分析和回归方程确定了这些变量之间的关系。统计分析是在 5%的显著性水平上测试其显著性。在解决层压复合板问题时,对半分析方法和有限元方法的误差百分比进行比较研究和分析,对于研究结果的近似程度至关重要。
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引用次数: 0
Flutter Measurement of a Linear Turbine Blade Cascade with an Angular Position Deviation of One Blade 具有一个叶片角位置偏差的线性涡轮叶片级联的飘动测量
Pub Date : 2023-11-01 DOI: 10.2478/scjme-2023-0019
P. Eret, V. Tsymbalyuk, Markus Eckert
Abstract Experimental flutter testing of high-aspect ratio rotor blades is a mainstay of turbomachinery research. However, rotor blades are never identical, and geometrical errors between actual and nominal geometries exist due to limited machining precision or assembly imperfection. The paper presents the initial phase of the controlled flutter research of a linear turbine blade cascade with a geometric deviation in one blade position. A subsonic wind tunnel with four flexibly mounted blades in an otherwise rigid blade cascade is employed at one angle of incidence and three low reduced frequencies. Measurements are performed with an angular position deviation (±1.5°) of one blade in pure bending and torsion modes. A tangible effect of one blade’s slight incidence angle offset on the vibrating blade cascade aerodynamic stability is demonstrated, and this research effort opens the door to a more extensive testing campaign.
摘要 高宽比转子叶片的飘动实验测试是涡轮机械研究的主要内容。然而,转子叶片从来都不是完全相同的,由于加工精度有限或装配不完善,实际几何形状与标称几何形状之间存在几何误差。本文介绍了对一个叶片位置存在几何偏差的线性涡轮叶片级联进行控制扑动研究的初始阶段。在亚音速风洞中,在一个刚性叶片级联中采用了四个柔性安装的叶片,入射角为一个角度,降低频率为三个低频。在纯弯曲和扭转模式下,对一个叶片的角度位置偏差(±1.5°)进行了测量。一个叶片的轻微入射角偏移对振动叶片级联气动稳定性的实际影响得到了证实,这项研究工作为更广泛的测试活动打开了大门。
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引用次数: 0
Effect of Thermal Barriers on the Martensitic Transformation in a Bar Jominy 热障对棒材 Jominy 中马氏体转变的影响
Pub Date : 2023-11-01 DOI: 10.2478/scjme-2023-0028
D. Rezini, Touhami Baki
Abstract The shape and geometry of a part influence the cooling behavior during a martensitic transformation; an experimental study carried out on a control Jominy bar was compared with other bars fitted with one, two, and three slots; the results show differences in hardness along the specimen, the hardness with a slit and more is greater than the hardness on a sample without a slit, this is valid on the cooled side of the specimen, the further away from the side cooled plus the difference is minimal; the study was completed with a simulation on bars with and without slits, the results of the temperature contours show an acceleration of the cooling on the cooled side of the bars provided with slits; far from the cooled face the influence of the slits is weak.
摘要 零件的形状和几何形状会影响马氏体转变过程中的冷却行为;对对照乔明尼棒材进行了实验研究,并与其他带有一个、两个和三个狭缝的棒材进行了比较;结果显示,试样沿线的硬度存在差异,带有狭缝的硬度大于不带狭缝试样的硬度,这在试样的冷却面上是有效的,离冷却面越远,差异越小;通过对带缝隙和不带缝隙的棒材进行模拟研究,温度等值线的结果表明,在带缝隙的棒材冷却面上,冷却速度加快;而在远离冷却面的地方,缝隙的影响很小。
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引用次数: 0
Nonlinear Cell Deformation Model 非线性细胞变形模型
Pub Date : 2023-11-01 DOI: 10.2478/scjme-2023-0026
K. Mendová, M. Otahal, Matej Daniel
Abstract Cytoskeletal mechanics is a field that heavily relies on mathematical models to interpret experimental data related to forces and deformations. In this paper, we present a novel mathematical model designed specifically for analysing the mechanical properties of liposomes, which serve as model systems for studying biological membranes. Our model takes into account various factors such as stretching, bending, and contact adhesion during atomic force microscopy (AFM) indentation using a spherical tip. By applying our model to liposomes, we demonstrate that these structures exhibit nonlinear behaviour characterized by low stiffness at small deformations. Furthermore, we find that the mechanical response of liposomes is influenced by their size. Additionally, we observe that the presence of adhesion energy contributes to the generation of negative tip forces upon initial contact.
摘要 细胞骨架力学是一个严重依赖数学模型来解释与力和变形有关的实验数据的领域。脂质体是研究生物膜的模型系统,在本文中,我们介绍了一种专门用于分析脂质体力学性质的新型数学模型。我们的模型考虑到了使用球形针尖进行原子力显微镜(AFM)压痕时的拉伸、弯曲和接触粘附等各种因素。通过将我们的模型应用于脂质体,我们证明这些结构表现出非线性行为,其特点是在小变形时具有低刚度。此外,我们还发现脂质体的机械响应受其大小的影响。此外,我们还观察到,粘附能的存在有助于在初始接触时产生负尖端力。
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引用次数: 0
Scientific Basis for the Substantiation of Process Regulations for the Micro-Cutting of Hardened Gears 淬火齿轮微切削工艺规程的科学依据
Pub Date : 2023-11-01 DOI: 10.2478/scjme-2023-0023
Alexander Klochko, Y. Basova, Magomediemin Gasanov, Alexander Zakovorotny, Vitaly Fedorenko, Oleh Myronenko, B. Vorontsov, Anton Ryazantsev, R. Protasov
Abstract The paper considers scientific principles of technological procedure development for the selection and assignment of parameters of velocity machining by blade tool at gear milling with due regard to the required parameters of the gear surface layer. Optimum micro-cutting conditions are determined when full participation in stock removal of all mill teeth is provided. Technological regulation of selection and setting of machining parameters is spread for gear hobbing of the spur gear wheels with fine-modular and coarse-modular hardness (220...320 HV) and after heat treatment (HRC46...63). Correlation with essential parameters of the surface layer, cutting depth, feed, speed and radius of rounding of the cutting edge of milling cutters’ teeth is established. It is scientifically grounded, tested, and proved at what modes of cutting, the radius of rounding of cutting edge of the cutting tool is made metal removal at oncoming and passing high-speed micro milling. The process of determining of minimal sliding angle, or maximum value (without the use of coolant and with coolant), in which there is no micro-cutting process taking into account variation of variable parameters of cutting conditions and geometrical parameters of hobbing cutters is modelled. For the first time, we ascertained the relation between the sliding angle and the maximum contact angle of the mill tooth with the work surface, which allowed determine the efficiency of the shaping process through coefficient (without coolant and with coolant).
摘要 本文研究了在齿轮铣削中选择和分配刀片刀具速度加工参数的技术程序开发的科学原则,并适当考虑了齿轮表面层所需的参数。最佳微切削条件是在所有铣齿都充分参与去毛刺的情况下确定的。在正齿轮滚齿加工中,对加工参数的选择和设置进行了技术调节,加工的正齿轮硬度为细模和粗模(220...320 HV),并经过热处理(HRC46...63)。建立了与铣刀齿表面层、切削深度、进给量、速度和切削刃圆角半径等基本参数的相关性。科学地论证、测试和证明了在何种切削模式下,刀具切削刃的圆角半径能在高速微铣削中去除金属。考虑到切削条件变量参数和滚齿刀具几何参数的变化,确定最小滑动角或最大值(不使用冷却剂和使用冷却剂)的过程没有微切削过程。我们首次确定了滑动角和铣齿与工作表面最大接触角之间的关系,从而确定了通过系数(不使用冷却剂和使用冷却剂)进行成型加工的效率。
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引用次数: 0
Friction Stir Welding Tool Life Assessment Through Fatigue Analysis 通过疲劳分析评估摩擦搅拌焊接工具寿命
Pub Date : 2023-11-01 DOI: 10.2478/scjme-2023-0031
Hanuma Taraka, Pankaj Pardeep, Biswas Pankaj, Deepati Anilkumar, Benjeer Indira, Kumar Aadarsh
Abstract Friction stir welding is a solid-state joining process used to weld various materials. Tool life is an important consideration when welding strong metals with the Friction stir welding technique (FSW). The current research aims to calculate tool life by mathematical derivation and simulation using ANSYS transient structural analysis. There are two tool materials and five-pin profiles to consider. The calculated tool life using mathematical formulation is within 15% of the simulation outcome. Further changes are made to the simulation to make the tool life estimate more realistic under FSW’s operation. PcBN tool has superior mechanical properties over the tungsten carbide tool, so the procedure started with the tungsten carbide tool. The conical pin profile is giving 31466 cycles of tool life, which is 70 min run time while working at 450 rpm rotational speed. As a result, for high-strength materials joining, the tool must be chosen based on tool life parameters. The addition of a 1.5 mm fillet at the pin-to-shoulder junction has improved the tool life by 1147 cycles. The PcBN tool is simulated with a conical tool with new pin profiles of conical with grooves and cylindrical fillet with grooves. The maximum tool life of 94018 cycles is obtained for the conical PcBN tool.
摘要 搅拌摩擦焊是一种用于焊接各种材料的固态连接工艺。使用搅拌摩擦焊技术(FSW)焊接强金属时,工具寿命是一个重要的考虑因素。本研究旨在通过数学推导和 ANSYS 瞬态结构分析模拟计算工具寿命。需要考虑两种工具材料和五针轮廓。使用数学公式计算出的工具寿命与模拟结果的误差在 15%以内。为了使 FSW 操作下的工具寿命估算更符合实际情况,我们对模拟进行了进一步修改。PcBN 工具的机械性能优于碳化钨工具,因此程序从碳化钨工具开始。在 450 rpm 的转速下工作时,锥形针轮廓的刀具寿命为 31466 次,即 70 分钟的运行时间。因此,在连接高强度材料时,必须根据刀具寿命参数来选择刀具。在销轴与肩部交界处增加 1.5 毫米的圆角后,刀具寿命提高了 1147 次。PcBN 工具采用锥形工具进行模拟,新的销轴轮廓为带凹槽的锥形和带凹槽的圆柱形圆角。锥形 PcBN 工具的最长工具寿命为 94018 次循环。
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引用次数: 0
Device for Transplanting Young Undergrowth with Soil Lump When Performing Forestry 植树造林时带土块移栽林下幼苗的装置
Pub Date : 2023-11-01 DOI: 10.2478/scjme-2023-0029
Konstantin P. Rukomojnikov, T. Gilyazova, I. S. Anisimov
Abstract The designs of devices for transplanting young undergrowth from under the forest canopy are considered. Patent search methods were used. Particular attention is paid to the designs of devices that allow digging outplanting with a soil lump in the form of a hemisphere and capturing a clod of earth from two sides. The proposed design allows you to upgrade these devices and reduce the likelihood of damage to the dug undergrowth. The device is recommended for replanting coniferous young undergrowth up to 1 meter high during forestry work.
摘要 研究了从林冠下移植幼小灌木的装置设计。采用了专利检索方法。其中特别关注了可以用半球形的土块挖掘移栽并从两侧捕捉土块的装置的设计。根据建议的设计,您可以对这些装置进行升级,减少对挖出的灌木丛造成损害的可能性。建议在林业工作中使用该装置重新种植高达 1 米的针叶树幼苗。
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引用次数: 0
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Strojnícky časopis - Journal of Mechanical Engineering
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