Research on Nonlinear Ultrasonic Testing Technology on Fatigue Process of Metal Materials

Q. Pan, Sa Li, Peilun Li, Lang Xu, Wei Li, Xiaoyou Zhou, Haoshen Yu, Shuangyang Li, Yunmiao Zhang
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Abstract

Metal materials are prone to serious problems such as material performance degradation, fatigue damage and induced fatigue damage in the process of tension, compression or bearing alternating loads, resulting in heavy losses. Therefore, it is necessary to study the degradation of mechanical properties during material fatigue. When the ultrasonic wave propagates in the metal component, it interacts with the fatigue damage in the material, so that the ultrasonic waveform is distorted and high-order harmonic components are generated, which can be used to characterize the degree of material fatigue and mechanical property degradation. This paper takes YL12 aluminum alloy and 45 steel as the research objects, and uses the COMSOL software to simulate the propagation process of the surface wave in the sample. The specimen is cyclically loaded by a tensile machine, an ultrasonic nonlinear detection platform is built, excitation pulse signal, analyze frequency domain waveform, and the second-order relative nonlinearity of the specimen under different cyclic loading times is calculated. The linear coefficient is obtained, and the relative nonlinear coefficient shows a monotonically increasing trend with the increase of loading times during the fatigue process.
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金属材料疲劳过程非线性超声检测技术研究
金属材料在拉伸、压缩或承受交变载荷过程中,容易出现材料性能退化、疲劳损伤和诱发疲劳损伤等严重问题,造成重大损失。因此,有必要对材料疲劳过程中力学性能的退化进行研究。超声波在金属构件中传播时,与材料中的疲劳损伤相互作用,使超声波波形发生畸变,产生高次谐波分量,可用于表征材料疲劳程度和力学性能退化程度。本文以YL12铝合金和45钢为研究对象,利用COMSOL软件模拟表面波在试样中的传播过程。通过拉伸机对试件进行循环加载,搭建超声非线性检测平台,激励脉冲信号,分析频域波形,计算试件在不同循环加载次数下的二阶相对非线性。在疲劳过程中,随着加载次数的增加,相对非线性系数呈现单调增加的趋势。
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