Ductile Tearing Prediction of Ferritic Pipes by GTN Model for ATLAS+ European Project (Report 2)

Satoshi Kumagai, Kiminobu Hojo, T. Hirota, Keiji Kawanishi
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Abstract

The European project “Advanced Structural Integrity Assessment Tools for Safe Long Term Operation (ATLAS+)” is aiming to achieve a reasonable balance between safety and long term operation of nuclear reactor pressure coolant boundary systems. In the project, the Work Package 3 deals with development and validation of finite element analysis (FEA) using the Gurson-Tvergaard-Needleman (GTN) model to predict a ductile crack growth behavior of a pipe structure from those of laboratory specimens such as SE(T) and C(T) specimens. By using the parameter sets of the GTN model obtained by other members in the project, the authors predicted the fracture behaviors of three pipes with a circumferential through-wall crack or a circumferential outer surface crack by the four-point bending test conducted by a member of the project. As a result, the predicted maximum loads agreed with those of experiments within the error of 2.2 %, and the predicted ductile crack growth amounts were nearly equal to those on the fractured surface. In addition, the J-resistance of the pipe with a though-wall crack was calculated by the FEA by the node release technique with a crack growth criterion according to the crack growth predicted by the GTN model. Consequently, the J-resistance of the pipe is 3.1 to 3.6 times larger than that of C(T) specimens, which means that a prediction by the conventional fracture mechanics has a lot of margin to the actual fracture behavior.
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ATLAS+欧洲项目GTN模型预测铁素体管道韧性撕裂(报告二)
欧洲项目“用于安全长期运行的先进结构完整性评估工具(ATLAS+)”旨在实现核反应堆压力冷却剂边界系统的安全性与长期运行之间的合理平衡。在该项目中,工作包3处理使用Gurson-Tvergaard-Needleman (GTN)模型的有限元分析(FEA)的开发和验证,以预测实验室样品(如SE(T)和C(T)样品的管道结构的延性裂纹扩展行为。利用项目中其他成员获得的GTN模型参数集,通过项目成员的四点弯曲试验,预测了三根含周向通壁裂纹和周向外表面裂纹的管道的断裂行为。结果表明,预测的最大载荷与实验结果吻合,误差在2.2%以内,预测的塑性裂纹扩展量与断裂表面的裂纹扩展量基本相等。此外,根据GTN模型预测的裂纹扩展规律,采用节点释放技术和裂纹扩展准则,对含透壁裂纹的管道进行了j阻力有限元计算。因此,管道的j阻力是C(T)试样的3.1 ~ 3.6倍,这意味着传统断裂力学的预测与实际断裂行为有很大的差距。
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